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More FAQs about Plumbing Closed-Loop Return Manifold
Design/Engineering Related Articles: Plumbing Return Manifolds,
Plumbing Marine Systems,
Refugiums,
Related FAQs: Closed Loop Recirculation 1,
Closed Loop Recirculation 2,
Closed Loop Recirculation 3,
& FAQs on: Rationale,
Plumbing, Pumps,
Troubleshooting/Repair, &
Marine Plumbing 1, Marine
Plumbing 2, Marine Plumbing 3, Marine
Plumbing 4, Marine Plumbing 5, Marine
Plumbing 6, Plumbing 7, Plumbing
8, Plumbing 9, Plumbing
11, Plumbing 12, Plumbing
13, Plumbing 14, Plumbing
15, Plumbing 16,
Plumbing 17, Plumbing
18,
Make
Up Water Systems, Pumps, Plumbing,
Circulation, Sumps,
Refugiums, Marine
Circulation 2, Gear
Selection for Circulation, Pump
Problems, Fish-Only
Marine Set-ups, Fish-Only
Marine Systems 2, FOWLR/Fish and
Invertebrate Systems, Reef Systems, Coldwater
Systems, Small Systems, Large
Systems, Water Changes, Surge
Devices,
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Over the top or through the panel/s works for me.
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In-tank Manifold 9/23/08 Hey Crew, <Hello
Bryan.> In an effort to rid my tank of powerheads that are pretty
much horrible for water flow. Could you take a look at the attached jpg
and let me know if this would work. My current tank is a AGA 75gal with
one over flow, and my sump works fine with a Mag drive 9.5 for the
return. However, since I live in the interior of Alaska there is no
glassman willing to take a chance at drilling a fish tank. So, since I
have an extra Mag drive 9.5, I would like to submerse it in the tank and
run a open manifold. The pump would be hid by the rocks and have a fish
guard on it. <Functionally this would work fine, the problem you
will run into is servicing the pump. Periodically the pump and rotor
will need to be cleaned and eventually the pump will need to be
replaced. Every time you need to work on the pump it will entail tearing
your tank apart. Look for PVC intake screens and put a intake loop into
the tank. You will need to prime it the first time out. You can then run
the line down to the pump and back up to your manifold. It will
basically work in the same manner as a canister filter. If you do want
the tank drilled, consider doing it yourself. It is a fairly
straightforward process, you basically just grind through the glass.
Here is a video of myself drilling to give you an idea:
http://www.youtube.com/watch?v=zwc3o_rGmLg.> Using either 1/2 or 3/4
PVC I would like to run 7 directional nozzles. There should be very
little head loss since the pump is inside the tank. Is this possible?
<Oh yes.> What size PVC should I run 1/2 or 3/4? <For this size
pump I would make the loop out of ¾” with 3-4 ½” outputs.> Any
comments would be great. Thanks, Bryan <Welcome, have fun, Scott
V.>
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Re: in- tank Manifold 9/24/08 Scott V., Thanks
for the input. <Welcome Bryan.> I did forget to mention this is
only temporary i.e. 1 year. I was figuring to have a quick disconnect at
the pump head and ensuring I don't place any corals on top of the rock
that covers the pump, so I could move just one rock, disconnect and pull
the pump for maintenance. <Ahhh, okay, I see!> I want to keep the
pump out of the sump so I would not have so much head loss. With the 9.5
I am running right now for the filter with a 3/4 return reduced to two
1/2 nozzles is about all she can handle. I would need more than two
nozzles for circulation if I want to get rid of the powerheads, and I
don't see that as being possible with the extra 9.5 pump I have.
<The same pump will handle 3 half inch outputs on the closed loop you
propose.> In a year I should have the addition to my house finished
and the new living room will have a in-the-wall 180 or 210 with a
utility room behind it. <Nice!> And now that I watched your video
(nice background music by the way) I think I'll will get a standard tank
and drill the holes myself. <Oh yes, I strongly encourage you to do
this, the drilling process is very simple.> Once that’s set up my 75
gal and 36 gal will be tore down and their inhabitants moved to the new
tank. Thanks again, Bryan <Welcome, have fun, Scott V.>
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Questions On My Closed-Loop
System – 03/08/08
To WWM,
<<Hello anonymous seeker of assistance>>
I am setting up a closed-loop system inside my new tank. The tank is a 150gal
acrylic size is 60x24x24. I have two 1 ½”?drilled in the bottom tank outside of
the overflow box. I have ordered three 1 ½”?strainers. Two of which will be
installed in my stand-offs in the overflow boxes. I also ordered a Sequence
ReeFlo Snapper pump for this closed-loop system. After further study I now wish
I had ordered a Dart model instead.
<<Mmm, yes…for the $30 difference in purchase price, the additional 1200gph
would have proven most useful here…especially considering these pumps are rated
for low head pressures>>
This pump minus any head pressure is rated at 2400gph. Ok here is were I need
your advise/help. I am hoping to add a ‘T’ as soon as I enter tank and reduce
fittings down to 1” PVC pipe. I will be making a loop from a 1/3 of the way in
on each side of the tank. This loop will start from rear of tank to front
(viewing) side back to rear joining back in with inlet ‘T’. I have also ordered
enough loc-line tubing to make 6-¾” ports which I will tee-off of.
<Hmm, okay… The ¾” ports, or outlets, will require about 650gph of flow per
outlet to be of use (provide a useful force of flow). Using this figure, you
need a pump that can deliver 3900gph AFTER headloss. Even if you reduce the
outlets to ½” (about 350gph needed per), that still leaves you with a
requirement for 2100gph after headloss…and likely still more than the ‘Snapper’
can supply>>
I have decided to place 4 ports in rear and 2 in front. I am hoping this will
create a lot of the turbulence I will need for my corals.
<<Sounds fine, but…>>
I also will be burying the 1” lines in sand with only the loc-line coming out
of.
<<This too should be okay>>
On the input side I will create a little riser and then use a 1 ½” strainer to
protect my wild life. Here are my two questions :
1) Is 6-¾” ports too many with my selected pump?
<<Indeed…as stated. You will likely have to reduce this by half…or go with 5-½”
outlets…either of which could still give you good water movement (it’s not
always about the “number” of outlets)>>
2) Is having just 1-1½” inlet with 1 strainer on intake going to be rough on my
critters or should I also ‘T’ it off inside tank and then use 2 strainers?
<<Most motile critters will know to keep clear…though some “weak” swimmers or
soft-bodied sessile organisms may get “sucked-up.” Doubling the intake (with
either a Tee or Wye fitting) will reduce the suction at the individual inlets
and may prevent possible issues re>>
Please note: critique what I have listed and if any additional current needed in
tank will have to come from power heads. Not including approximate 600-800gph
thru refuge/sump.
<<With a properly designed closed-loop (i.e. – outlets sized for amount of flow
provided), a couple-thousand gph should be fine. Though I would suggest using a
larger-than-needed pump with a gate-valve plumbed on the output side to allow
some flexibility for expansion and/or eventual loss of flow due to organic
buildup within the plumbing>>
Thank you.
<<Happy to assist. EricR>>
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Manifold Closed Loop Question,
Circulation, des. 12/12/07
Hi All.
<Hi Dan>
Great site with much good info. The praise never stops!
<Thank you.>
I have a standard 90g reef tank manufactured by Perfecto. It has a corner
overflow with 2 bulkheads at a diameter of 1.25 inch.
<Mmm, I'm guessing outside diameter here.>
I have a 3 boxed sump/fuge below. First is sump with skimmer (EuroReef RS135),
second is return, third is fuge. I have the pvc outlet tube T-d with some of the
water diverting to the fuge at a slow rate. The return pump is a Mag 9.5
directly in the return part of the sump.
<OK, 950gph at the head.>
I seriously need to get more flow, as I have a huge Cyano problem that never
goes away.
<Yes, that 950 is probably around 800gph in your tank.>
I have scoured the site about CL systems. Since the tank is "live", I can't
drill any new bulkheads. I don't want any 'U' tubes going over the tank top for
fear of leakage.
I am thinking that my best option is to get a submersible pump and put it
directly in the tank, maybe behind some of the live rocks to conceal it.
I am not sure what size PVC I should use for my manifold, nor how many T-s to
have for direction of output water, nor what size diameter the T-s should be. I
was thinking of just getting some PVC and T-s from Home Depot and making
something up. I would like the T-s to be directional.
I also don't know what kind or size pump I should get.
<With two one inch ID drains you should have the capacity to go with a larger
return pump, somewhere around 1200gph. This would give you the flow rate you
require. You may consider getting a SCWD (Switching Current Water Director) you
can mount to your return line which will give you an alternating current effect.
Another way to go is to add a
couple of powerheads in your tank. A good match would be two Aquarium Systems
1200 powerheads with a Hydor FLO Rotating Deflector mounted to each. With
shipping, you would only have about 65.00 invested. Drs Foster/Smith has the
best prices on both items. I use this system and it works quite well.>
Much thanks,
<You're welcome. James (Salty Dog)>
Dan
"Salty" not getting
it...
"<With two one inch ID drains you should have the capacity to go
with a> larger return pump, somewhere around 1200gph. This would give
you the flow rate you require. You may consider getting a SCWD
(Switching Current Water Director) you can mount to your return line
which will give you an> alternating current effect. Another way to go is
to add a> couple of powerheads in your tank. A good match would be two
Aquarium> Systems 1200 powerheads with a Hydor FLO Rotating Deflector
mounted to> each. With shipping, you would only have about 65.00
invested. Drs> Foster/Smith has the best prices on both items. I use
this system and it> works quite well.>> Much thanks,> <You're welcome.
James (Salty Dog)> ">
> > I don't think you're getting through to him. Eric< <
<James... let's chat re this/our physical universe... have you actually
seen/tried to get this much water through 1" ID lines? BobF>>
Re:
Manifold Closed Loop Question,
Circulation, des. 12/12/07
Ok.
If I upgrade my Mag 9.5 return pump, what brand(s) would you recommend?
<I'd probably go with a Quiet One Model 6000 (1500gph), on sale at Drs.
Foster/Smith
for 98 bucks.>
Can you explain how a SCWD works and how it connects? I am unfamiliar. Brand
recommendation?
<Go here, will give you a good idea how it works and you can read reviews of
users.
http://www.marinedepot.com/ps_ViewItem.aspx?idproduct=3Q1111>
If I go the powerhead route, where would the best place to mount them be?
Opposite corners of the tank?
<If you use the Hydor Rotating Deflectors, I'd place a third of the way in on
each side of tank. These units spread the flow close to 180 degrees. If not,
place the heads in
corners. Here is a description of this device.
http://www.marinedepot.com/ps_ViewItem~SearchStr~flo%20rotating%20water%20deflector~
action~view~idProduct~HD01401~idCategory~FIWMIW~category~Hydor_FLO_Rotating_Water_Deflector_
Saltwater_Aquarium_Supplies_Wavemakers_Internal~vendor~.html
James (Salty Dog)>
Dan |
Closed loop concerns. RMF Too
7/25/07
Hi, I am setting up an SPS grow tank with an old 75g.
I want to use a closed loop system with five return to the main tank and one
feeding a 55g fuge.
<... where will the water be drawn to feed these? Oh, I see this below... Will
the pump in the 'fuge be able to keep up with the added water discharged via the
closed loop there?>
I will be
using a return pump pushing about 3000 gph. My questions are, would I restrict
flow if I used 3/4" returns? and, I plan on using two 2" drains from the
75g, would this be enough? Thank you for your help, James.
<The plumbing sizes ought to work out here... but am lost as to your logic for
discharge into the fuge. I would NOT add the discharge there... unless this is
part of the general circulation pattern... with the refugium higher than the
main/display tank, your relying on gravity to return the water to the main tank.
BobF>
Re: Closed loop concerns.
8/26/07
Sorry, I should have been more clear. The 55g fuge will be above the 75g
grow tank, gravity feeding into the display.
<Ahhh! I see... good>
I will be using a 40 breeder as the sump.
I do not like to combine the sump and refugium, I have found many advantages to
placing the fuge above the display.
<Yes... we're in agreement on both>
So the setup will be three tanks stacked on top of each other, the 55g mud
filter/refugium on top, then the 75g grow tank in the middle, followed by the 40
breeder on the bottom. I will be using a 400w MH on the 75g and two 150w MH's on
the 55g. The pump located in the 40g will push five returns to the 75g and one
to the 55g all 3/4". The 55g will drain through a 1 1/2" bulkhead to the 75g,
then the whole system will drain via two 2" drains to the 40g.
<Mmmm, these two 2" lines will NOT accommodate 3k gallons of gravity flow per
hour... I'd devise some sort of stop-gap/failsafe measure/s here... a third,
higher placed overflow of size... perhaps a horizontal "box" arrangement (on the
75)... electronic/water detection switch/solenoid to turn the pump down/off
should there be trouble (as in overflow)...>
Any
recommendations would be greatly appreciated, I am writing because I value your
opinions, and have learned more than I ever thought possible from your site.
Thank you, James.
<A pleasure to share. BobF>
Closed Loop on 75 Gal.
Hi there crew!
<Afternoon Dave>
My question is about a 75 Gal tank I'm setting up. I plan to have FOWLR, with
some soft and LPS corals.
<I think “FOWLR” will shortly be substituted with “Reef” by the sounds…heee!>
I bought the tank used from a guy with SPS corals, and it has been drilled in 5
spots, and is reef ready right rear overflow with two 1" drains). I have a RIO
3100 for a return from the sump (this uses one of the five drilled bulkheads). I
also have a GEN X PCX40, and a Coralife external pump both rated around 1000 gph
w/ no head loss. I understand that this will be lower as I'm using 3/4" PVC.
I've plumbed these using two bulkheads each (one supply, and one return for each
pump) I want to run both of these for closed loop pumps, but during my
freshwater leak test, I noticed that these pumps "suck" water so hard through
their respective feed bulkheads, I'm afraid it'll eat all my livestock. I know I
could use an elbow with a strainer, but do you think this is still too much flow
without a box (overflow type) in front of the bulkhead?
<This does sound quite an odd set-up. Are all the holes 3/4"? If so then I can
only presume that they were all used as returns and non intakes, as you probably
realise the intake should be larger than the return. Hmmm.. I would contact the
previous owner RE how he had it set-up. It is possible that he had a strainer
device coming over the tank to take water to a pump and then returned it through
the 4 3/4" using possibly an OceansMotions device. You could go ahead with the
configuration you are using and just add strainers but I am presuming they are
all base drills (on the bottom of the tank) so this may not be practical. BobF
if you could chime in with your thoughts……><<Sounds good. RMF>>
Thank You in advance, Dave.
<Thank you and hope we can find the best solution, would definitely contact the
previous owner though, Olly>
How many holes should be drilled in bottom of tank for a CL? Marine System
Plumbing...A Need For Understanding - 04/26/07
I am ordering a 180-gal tank from GlassCages.com. I want to do a
closed-loop system similar to Naka's 180 tank on RC.
<<And this is...?>>
I am pretty much a newbie to reef tanks and started my 55-gal in October.
<<Moving up fast, eh?>>
I don't think I understand about the closed-loop system too much except that it
could eliminate circulation pumps in the main tank and I want to do that.
<<Indeed>>
Right now I have a 27-gal refugium and a corner-drilled overflow. Also a plenum
and two Maxi-Jets to help circulation in the main tank. My question is that I
need a diagram of how a closed-loop would look and work.
<<Easy enough...have a good look here, and do look/read among the indices in
blue at the top of the pages: http://www.wetwebmedia.com/pbh2oret.htm
>>
With the new tank I want to move the 'fuge and/or sump, chiller, skimmer,
denitrifier, etc. to the garage and have the plumbing go in the crawl space to
the garage about 10 feet away.
<<Ahh, nice...will help dealing with that big and noisy pump you'll need to
effectively power the closed-loop>>
I just don't understand how many holes I should have drilled in the bottom of
the tank to accomplish this and good circulation?
Which of the holes are drains and which outlets?
<<...? You don't need to drill holes in the bottom of your tank to install a
closed-loop mate. Please refer to the diagram at the link provided>>
I'm not going to use sand in my new tank. How does one keep any livestock from
getting caught up in the drain outlets?
<<Through the use of bulkhead screens/overflow boxes/etc.>>
Thank you very much for any help you can give me.
Georgia Sumner
<<Georgia...before proceeding any further, I very much recommend you to spend a
while reading/learning/comprehending the vast amount of information we have on
plumbing marine systems. Start with this article (http://www.wetwebmedia.com/plumbingmarart.htm),
and yes...follow the links in blue at the top of the pages. I'm here to
help...so once you gain a better understanding of what is involved and what you
want/need to do, feel free to write back to me to discuss further if you
wish. Regards, Eric Russell>>
Closed-Loop Nightmare...It’s In the Design – 05/03/07
Thank you in advance for your help.
<<I’m happy to assist>>
I'm frustrated and don't know how to proceed.
<<Oh?>>
I have been building a 120-gallon reef tank and have done another fresh
water test and can’t seem to fix the problem. I have a horizontal
internal overflow that runs nearly the length of the back of the tank,
with 4 1.5 inch drains and 2 1 inch returns.
<<Sounds very nice>>
2 of the 1.5 inch drains go to my sump and refugium. The other 2 1.5
inch drains come together with a wye to a 2 inch pipe that goes directly
to my Reeflo Dart pump and back to a closed-loop manifold.
<<Mmm, I think I know where this is going...>>
The return pipe from the Dart starts off as a 1.5 inch and then is
reduced to a 1 inch as it gets near the bulkhead. From the bulkhead it
is reduced again to a 3/4 inch pipe around the tank with 6 1/2 inch
returns.
<<Sounds like a good design for the return manifold>>
When I just have the one pump on to my sump and refugium, everything
works perfect. Good flow, quiet, and no tiny air bubbles. Perfect.
<<Indeed>>
However, when I turn on the Dart pump for the closed-loop, all hell
breaks loose.
<<Ah yes>>
LOUD would be an understatement.
<<I’m sure>>
Not the pump, the water flow. (this is in my bedroom, so quiet was the
goal) The water flowing through the gutter guard and over my overflow
is like a faucet on high with so much flow going through it.
<<Yep...just what I would expect>>
Since the flow is so high it’s causing lots of bubbles in the overflow
with it looks and sound like they are getting sucked down the drain,
causing millions of tiny bubbles to come through the returns and every
so often it sounds like the pump "stops" for a second, like it cavitates,
the water flow stops and then instantly continues.
<<Yes...from all the entrained air>>
This is going to be a Acro tank, so I need the flow, but how can I
control/stop the noise and bubbles.
<<I do have a suggestion>>
I've taken this thing apart too many times and almost done with this. I
don’t think I can cut or glue any more PVC.
<<Mmm...but will likely be necessary to rectify>>
Any help would be greatly appreciated.
<<Well Brian as you have noted, the high flow rate caused by the
closed-loop being plumbed “through” the overflow is causing a massive
rush of water in to the overflow chamber creating an abundance of
turbulence and noise...and maybe...is also partly due to the overflow
not being sized to handle this much flow. Since this is a horizontal
overflow, the option of using a modified standpipe to quiet things
down/reduce bubbles is unlikely unless the design is deep enough to
allow such. That leaves you with plumbing the closed-loop “outside” the
overflow chamber. I think your best option is to drill the tank at some
point below the horizontal overflow and install the throughput(s) to
feed the pump for the closed-loop...and yes, will probably mean more
cutting and solvent welding of PVC pipe>>
Thank you,
Brian
<<Regards, EricR>>
Re: Closed-Loop Nightmare...It’s In the Design – 05/03/07
Thanks Eric for your quick reply.
<<Quite welcome Brian>>
What you are saying makes sense. However, do you see any other way?
<<Not short of reducing the amount of flow, at least not just "off-hand"
I’m afraid (sometimes there’s just nothing like “being there”). Perhaps
a perusal of our plumbing FAQs would prove beneficial. But if you are
adamant about not drilling the tank I would recommend some
experimentation with “compact” variations of the Durso or Stockman
standpipe designs. Here’s a link to a standpipe modified for use in a
siphon overflow box that may be of help:
http://www.aquariumlife.net/projects/diy-overflow/74.asp. The
challenge is to raise the internal water level of the overflow such that
there is very little drop to create turbulence/bubbles within the
box. Noise may be more difficult to ameliorate as you are
pushing/pulling more than 3000 gph through the closed-loop and just the
sound of the water “traveling” through the piping may be too much for a
bedroom installation...though you could try some of the insulation foam
tubes meant to insulate outdoor/under-house water pipes to see if these
help muffle the noise. When I installed my large system in my living
room, noise suppression was a major consideration in conjunction with
the high water flow requirement...to which I turned to the Tunze Stream
pumps for my solution>>
I do not want to drill another hole in my tank; I figured 6 would be
enough.
<<Mmm, yes...I suspected this would be your response even as I wrote the
earlier suggestion>>
I had it made to order and shipped to me. There is only 1 local fish
store, and they don't do that kind of work.
<<If the tank’s back panel was not tempered after drilling, and you are
a bit handy, it really is not all that difficult to do yourself. In
fact, if there is an aquarium club (fresh/salt/reef/whatever) in your
area there’s a good likelihood there is someone in the club who has
drilled tanks that may be able/willing to assist you>>
I ran my design past Bob Fenner before I had it custom made and Bob said
it sounded like a good design, that’s why I had the CL holes drilled in
the overflow. Here is the original email:
<<I see this...and am certain the advice given was in earnest based on
what was understood/perceived at the time. If Bob has any other
(better) suggestions/alternatives, I’m sure he will add them to this
post when it is placed on the “Dailies” page. If I can be of further
assistance you know where to find me. Eric Russell>> <Indeed... the
pumping through the proposed lines is greater than I imagined would be
employed. RMF>
Setting up flow for a square LPS tank
3/21/07
Hi Crew -
<James>
Great website, I spend entirely too much time researching in your
archives. I apologize in advance for this long email.
<No worries. Communicating effectively often takes time>
I am setting up a new tank (well, it's been up and running in some
capacity for a few months) that will house LPS corals almost exclusively
(will also include one Monti. cap., a few mushroom corals and some
xenia, for example), and I was hoping for some opinions on a closed loop
system. The tank inner dimensions are almost square, at ~31.5"x27"x20"
LxWxH, with an internal overflow on one of the 27" sides. Approximately
65-70 gallons in the display tank. I am using a 20 gallon sump with a
very small (~5 gallon) refugium. All flow right now is from the return
pump - a mag7 if my memory is right (possibly a mag5). So obviously it
is very light circulation in the tank. I have attached a very rough
sketch of the tank layout, the live rock layout is pretty close to this
though.
<I see it. Think the arrows on the overflow need to be reversed>
The few corals in the tank right now are a frogspawn (new branches
showing), pulsing xenia, hairy mushroom (Rhodactis indosinensis?),
Montipora capricornis. Future corals are... unknown. We haven't
developed a full livestock list yet, although my fiancé is very much
drawn to LPS that "wave" in the current. Any suggestions?
<Mmm, all posted on WWM. I'd be reading re the "Systems" and
"Compatibility" for all listed, considered>
Back to the original question -- I would like to set up a closed loop in
the system. My goal in this design was to try to replicate the
back-and-forth wave motion in the ocean - the kind that "gently" moves
you 3 feet back and forth as you snorkel - and also vary the strength of
flow across the display to accommodate varied coral species and their
preferences.
<Okay>
My thought was to try to create flow in the tank in a circular pattern,
regularly switching the direction of the flow to create some turbulence.
This was in part inspired by the January 2007 article by Jake Adams in
the Advanced Aquarists Online Magazine. To accomplish this I considered
using a device similar to an Oceans Motion (OM) valve, piped to the four
corners of the tank in two circuits. If you reference the attached
sketch, I show the four outlets. I haven't worked out any details with
Paul @ OM yet, but I see two options with his current devices -- 30
seconds of flow in circuit one (counterclockwise), switching rapidly to
30 seconds of flow through circuit two (clockwise). Or, if I pipe two of
the four OM ports back to the pump inlet, I could create 15 seconds of
flow in circuit one, 15 seconds of rest, 15 seconds of flow through
circuit two, 15 seconds of rest, etc.
<Yes>
What are your thoughts? Is there a more effective way for me to create
appropriate flow conditions in the tank? Am I way off base here?
Thanks!!
Jim
<I do think your proposal has merit, and am a fan of such closed loop
designs... but don't think there is "that much" to be gained by
stopping, reversing flow patterns in such small volumes as this... That
the loss of flow during switching isn't worth the benefits of leaving
the water going in the one direction. Having spent years on reefs on
this planet, I assure you that many of the stocks folks keep in such
"garden arrangements" live in "one way flow" settings... I myself would
set up the plumbing arrangement as you illustrate and pretty much leave
the water discharges fixed in their orientation, "blowing" basically a
angles to each other, two more toward mid-depth, the opposing two more
at the surface. Bob Fenner> |
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Closed-Loop Manifold Design Review (Anthony Calfo) – 03/06/07
Dear Anthony / WWM crew,
<<EricR here...I’m afraid Antoine has moved on to other enterprises and no
longer fields queries here...but hopefully I can be of assistance to
you...>>
I’m in the process of setting up a 45-gallon tank that is 24”X24” and 18”
high. I have a center back overflow, which due to a miscommunication now
only has a 1” drain and a ¾” return as opposed to a 1.5” drain and ¾” return
that I’d hoped for.
<<Mmm, indeed unfortunate...but still a workable configuration>>
This tank is intended for Frogspawn and Candy Cane corals only, so I’m
shooting for about 500gph flow through the 1” drain and a 15 gallon sump.
<<Is possible...but I always recommend about 300-350 gph maximum flow
through a 1” gravity to simplify plumbing hassles (noise, et al)>>
I’ve narrowed my pump choices to either an Iwaki 20RLXT that will flow
450gph or a Gorman Rupp GRI 510 that will flow 550gph according to Reef
Central’s flow calculator.
<<Hmm, not the manufacturer’s stated flow rates...I’ll assume this is the
flow rate you have figured based on your plumbing configuration then. Both
are good pumps...with the GRI being “pressure-rated” and this particular
Iwaki model not. I think considering your 1” drain, I would opt for the
Iwaki...and do be sure to plumb a gate-valve on the output side of the pump
to temper flow as/if necessary>>
The top opening of the tank is 17”X16” and I’m planning to have either 6 or
8 outlets from a ¾” manifold running along the perimeter of the opening.
<<On a separate pump/closed-loop I hope? Eight outlets from a ¾” manifold
will require at least 4800 gph after head-loss (based on 600 gph per outlet
to achieve meaningful flow)...and way too much for this tank as well. With
the return pumps you have listed, you are limited to “two” ½” nozzles at
most...and even then I don’t think the flow from each nozzle will be
vigorous>>
a) Do I have too may outlets?
<<Yes indeed>>
I’m not sure how to balance flow per outlet with number of outlets. Would I
be better off with 4 outlets?
<<Not really...the 1” drain on this tank can not handle the flow required to
power a multi-nozzle return manifold. If your goal is to keep powerheads
out of this tank then your best option...in my opinion...is to plumb a
separate closed-loop, or go with the two 1/2” nozzles as I previously
suggested. Which, considering your stocking plan, would likely be just
fine>>
b) According to Reef Central’s flow calculator, changing the 90-degree
bends to 45-degree bends has an insignificant effect on flow
rate!!!??? Doesn’t make sense?
<<Mmm...their calculator also says you can flush 600 gph down that 1”
gravity drain [grin]. I guess it depends on your definition of
insignificant...but I definitely think easing the turns in the plumbing
helps>>
c) I’m planning on using an Aqua Silencer standpipe and I can’t decide
between the 1” version and the 1.5” version with an adapter to fit my 1”
bulkhead…
<<These devices generally work better if slightly larger than the plumbing
lines...I would use the 1.5” device if it will fit your overflow box>>
d) Is 550gph too much for my tank given the size and livestock?
<<Not in my opinion>>
Thank you for your help,
Narayan Raja
<<A pleasure to assist. Eric Russell>>
Re: Closed-Loop Manifold Design Review (Anthony Calfo) – 03/07/07
Thanks Eric!
<<Quite welcome Narayan>>
But I was hoping for at least 3 nozzles, min of 450gph and no powerheads in the
tank.
<<I understand...but at this flow rate you will be sorely disappointed with the
output from three nozzles>>
I have room to enlarge my drain bulkhead to a 1.25" size, but there is no such
thing that I could find in schedule-40 bulkhead fittings unfortunately. Is
there such a thing...?
<<Have a look at USPLASTIC.COM...they do have 1.25” bulkhead fittings>>
Having a second pump and a closed-loop is complicated since my stand will have
very little room left after the sump, pump and ballast.
<<I see>>
I forgot to mention one little detail -the 4" DSB which will reduce the tank
water volume to 31 gallons + sump and it is for the DSB primarily that I'm
concerned about having adequate flow... Sorry.
<<No worries mate...and a valid concern re the DSB. Perhaps you won’t have a
choice about adding a powerhead or two...>>
Thank You,
Narayan Raja
<<Always welcome. EricR>>
Return Manifold and Pump Size? - 03/03/07
Hello to all and thanks in advance,
<<Howdy…and you’re welcome>>
In an effort to rid me tank of annoying power heads and lower temps I am
building a closed-loop water return manifold in my 55 gal tank (48”l x 12”w
x 20”h).
<<Ok>>
The tank is un-drilled so until I move out of this limiting apartment and
upgrade I am sumpless (I refuse to use an overflow box with J or U tube
because I would like my security deposit back when I leave).
<<Hee…indeed!>>
I am building the system out of ¾ in. PVC tubing and fittings, and going
down to ½ in. at the 45 degree elbows coming out of the T’s. There will be
10 outlets (4 on the front and back and 1 on each side) with at least 3 or 4
of these being plugged up to allow for changes in flow when needed later on.
<<Ah…good idea>>
The pump is either going to be directly behind the tank for ‘0’ head or on
the floor below with 53 in. of head pressure needed.
1- I am trying to find out what size pump would be needed for something like
this. I am thinking in the 1200 to 1500 GPH range.
<<Figure “at least” 250 gph per ½” nozzle, plus another 20% for the eventual
bio-film buildup in the manifold piping and this means you need a pump that
will provide a minimum of 1800gph “after” head-loss (This is assuming only
six of the ten nozzles will be open at any one time…otherwise calculate as
necessary)>>
2- Do you think this will be adequate or overkill?
<<Will need to be a bit more in my opinion. But do be sure to plumb a
“gate-valve” on the output side of the pump to temper flow if needed>>
The tank houses 4 damsels and a blue spotted sharp nose puffer (I know he is
not reef safe but he is oh so cute and has yet to even looked twice at any
of the corals <<yet>>), various inverts and some corals (whose numbers seem
to be increasing…ahh the addiction)
3- Also in purchasing the pump should I be purchasing one rated for pressure
or one for free flowing circulation?
<<I would consider a pressure-rated pump for the closed-loop…though a “large
enough” non pressure-rated pump will work>>
I am looking at the Japanese Iwaki pumps for more than one reason, choices
are: the MD40RLXT which is a circulating pump rated at 1,200 GPH, and
either the MD55RLT for pressure rated at 1,080 GPH or MD70RLT – 1,500
GPH. What do you think of these choices?
<<All great pumps but… The 70RLT should work if you’re willing to cap off a
one or two more nozzles than originally planned, but I think you would be
better off getting the 100RLT for your planned configuration>>
4- Considering heat transfer and electrical usage do you think it is worth
my time to also be looking at MAG drive pumps?
<<The Japanese motored Iwaki pumps are fairly economical to run and also
surprisingly cool in my experience and would be my preference here>>
I won’t be having any other pumps running except the MAG – 3 drive that is
on my AquaC Remora Pro protein skimmer. I would rather not be paying an arm
and leg each month to run the tank, but I also don’t want to make soup of my
tank with super high temps, especially come summer time.
<<Understood. Don’t discount the effectiveness of evaporative
cooling…install a couple fans to blow across the surface of the tank to help
keep water temperatures down>>
Once again thank you,
Randy
<<Happy to share. EricR>>
Plumbing/closed loop question 2/6/07
Thank you in advance for your input. I've been reading this site for
weeks straight and I have learned a great deal, along with a pounding
headache
<I don't like this>
and a little more confusion. Every expert gives a little bit of a twist on
the same ideas based on their preferences.
<Oh, a matter of your selecting the "wheat from chaff"...>
I'm getting ready to order my new tank. it will be a 125 gal 4x2x2 tank with
mostly SPS corals. I keep debating on the size and number of overflows.
<Mmm, likely 2, likely of 1 1/2" nominal ID>
I wanting 20x at minimum flow (2500 gph) in the tank by way of returns from
sump and closed loop.
<Maybe three then...>
I do not want any powerheads in the tank like my 70g. I also do not want to
make the mistake of not putting the correct number or size of overflows in
the tank. I'm leaning towards the vertical califlo overflows at the top. My
2nd major issue is that due to lack of floor space, this tank will be in my
bedroom, so I need to keep noise to a minimum.
<Then avoid the verticals...>
I was thinking 4 1.5" drains. 3 going to the sump and one going directly to
a pump for the closed loop.
<More than one... I'd make this two/three and two to the sump>
For my returns having drilled 2 1 inch returns. One from the pump in the
sump split into two and one to tie into the closed loop.
<... I would NOT tie these together. Run them back independently>
Am I on the right path?
<Nope... how will the water know which way to go?>
I haven't drilled the tank yet, so any configuration is possible, just
looking for the best in your opinion.
<Is posted on WWM>
From what I've read it seems that one pump inside the sump and external pump
for the closed loop seem to be the most popular, or would you recommend to
external pumps, remembering the low noise is key for the bedroom.
<I like external pumps of good quality... less money to run, less waste
heat... and better ones are quite quiet>
One of my concerns is that even a verily large pump like the MD55RLT
Japanese Motored Iwaki Water Pump only pumps 1080 gph with a 4ft head.
Assuming 1/2 outlets on closed loop needing approx 300 gph each that would
only be approx 3 openings when i need more like 6 or 8.
<Then...>
How in the heck can I get enough water flow without going to a monster of
a pump which would surely be very loud for a bedroom. Also, if I go with a
larger pump, wouldn't i need a larger than a 1.5 inch bulkhead?
<I would not... perhaps two pumps of this size... Or settling on the one...>
Any help would be greatly appreciated.
Thanks again,
Brian
<Bob Fenner>
Re: plumbing/closed loop question 2/7/07
Well Mr. Fenner, thank you for the quick response, but I think the
pounding headache had the best of me when I typed some of the info. I had
it in my head, it just came out wrong. Sorry
<No worries... am/was just concerned re your health>
I meant to saw califlo horizontal overflow, not vertical, running across the
top/back, which would provide more surface skimming and less noise. Is that
better?
<Mmm, noise-wise, clarity-wise, yes>
Also, i misstated the returns, I wasn't planning on tying the sump and
closed loop together. Let me clarify.
<Please do>
I'm looking at 4 1.5 inch drains drilled into the tank inside the internal
horizontal overflow. Two of the drains to go to the sump and have one pump
return it to the 1 one inch bulkhead in that same horizontal overflow and
then use your standard loc line to disperse into tank. The other 2 1.5 inch
drains coming out of the horizontal overflow being T together and going
directly to a pump and back to the closed loop.
Does this sound any better?
<Ah, yes. Much>
Also on the closed loop return, do you suggest coming over the back of the
tank or could a drill another 1" bulkhead into that same internal horizontal
overflow box and start my closed loop from there.
<Mmm, well... if you're already drilling... I'd make these through-puts
rather than over-the-top lines. Bob Fenner>
Closed loop design 2/6/07
I'm planning the setup for a new 240G reef tank. In my 90 I
always seemed to have dead spots. I have been talking to Paul at
oceans motions and we may have come up with a very novel system. I
just wanted everyone's opinion on whether this system will work and
if the flow will indeed flow where am planning. So the plan is to
have to intakes to the pump. A and B.
<I would mount these much closer to the surface... likely no more
than four inches in depth down... Not where queried... too much
chance of disaster should there be a line failure...>
and have an OM valve controlling it.
<No need practically. Just screen both intakes>
The output will then go onto a 4 way.
<In a 240... both stock sizes are eight feet long... I'd increase
the number of discharges by twice... four more along the back...
with Loc-tite or equivalent discharge fittings to direct flow>
The plan is that water will be sucked from A and pumped back through
1 and 3, then the valve will change, in 30s the B valve will be
open, A will be closed and the water will be directed to 4 and 2.
<Again... I would not spend the money on such an arrangement... More
to be gained by steady flow of good strength through all outlets>
This cycle continues every minute. So hope fully the water is been
blown to where its been sucked from, and this will reverse. Having a
bidirectional flow through the tank. Thoughts.
Thanks in advance for your valuable input
Olly
<A tank/system of this size does not call for such an oscillating
arrangement (much larger ones can)... I would take a few hours to
read over WWM re such designs, along with plumbing, fitting choices.
Bob Fenner> |
|
Re: closed loop, des.
2/9/07
Bob, thanks again for your input. I guess it is easier to get a laminar
flow, but from what I have read (elsewhere and on WWM) its better to have
surge or random flow for reef (SPS, LPS tank). This was basically my idea at
creating a surge device, as it will be sucking and blowing backward and
forward.
<Understood... as stated, there's not that much to be gained in actuality in
"hobby size" volumes from such>
I know there are many devices out there such as the wave2k are you saying
all of these are basically a waste?
<More show than go so to speak, yes>
The cost of this system am proposing will not be much more than a single
wave2k and generate significantly more flow.
I was also confused by your reply about mounting the intakes higher up, as
this would defeat the object of getting top to bottom water flow.
<Again... simple experiments show that there is more than sufficient mixing
with mounting all intakes and discharges near the surface... The real
fear/issue is the too-inevitable break in lines/plumbing... intentional and
not... and the trouble/s with the water running out to the level of these
through-puts... You'll see, he stated prophetically>
There is no (little to none) risk of a disaster as this is a CLOSED LOOP for
it to fail a join must fail and that can happen no matter how it is plumbed.
<Agreed in a/the absolute sense... but what would you rather have as the
total volume on your floor? If you have a fail-safe (drain) design, or
little care/regard for this possibility, so be it>
Maybe I didn't explain the design thoroughly enough.
<Oh... you did an admirable job... Your graphic is very clear>
Thanks again anyway
I think am now more confused than before
I was really trying to create a simple system, just a little different from
the tank>sump>tank setup of laminar flow.
thanks
Olly
<Understood... and no fault to the "wave making" tools of present... I am
just of the opinion that they are more gimmicks than functional... the loss
of flow from their switching isn't worth their use IMO is all. Cheers, Bob
Fenner>
|
|
 |
Using A Manifold With An Eheim Canister Filter 1/10/07
Hi crew!
<Hello Laura.>
I read through the info on the Goodbye Powerheads article and was wondering if
this manifold idea would work if I built it and ran it out from the return on my
Eheim 2028 canister filter (rather than having to add another pump to my already
crowded 55 gal. reef tank). What do you think?
<Laura, the Eheim pump that is incorporated into the filter will more than
likely not develop enough pressure to use a manifold with it. The Eheims
usually come with a spray bar option, and this is what I would use.>
And also, does this manifold really allow a tank to flourish without the use of
all these powerheads?
<It does help to eliminate dead spots in the system, and yes, can take the place
of several powerheads if the pump is sized correctly. Do search our site on
this subject for more info.>
I will admit I am a bit skeptical, but I'd love to give it a try if I can
eliminate them!
Thanks so much for this wonderful site and your expert advice!
<You're welcome, and thank you for writing us. James (Salty Dog)>
Laura
Closed-Loop Or Not? – 01/03/07
Greetings to all, and a Happy New Year.
<<Howdy Bill...Happy New Year>>
After a long delay, I finally have my new tank and stand in position.
<<Neat!>>
It is an All Glass 180 gallon with the Mega Flow system.
<<A misnomer if there ever was one...>>
When all is done it will be a Reef tank.
<<cool>>
I used a Dremel, and cut out the 'teeth' on the overflows, and siliconed black
plastic gutter guard in its place. Converted the drain pipes to Dursos and
upped the returns to 1” instead of 3/4".
<<All good>>
My 'plan' it so use 2 pumps for the returns, with one pump running for 5 to 6
hours, then the other coming on for the same duration creating a left then right
flow.
<<Interesting...and possibly a long enough interval so as to not greatly
foreshorten the life of the pumps>>
I'm at a stand still in my plumbing process though--my questions are--do I want
to add a closed-loop, or hang a Tunze in the middle of the back, pointing
towards the front.
<<Mmm...the closed-loop will offer greater flow options...but the quality,
efficiency, and ease of installation of the Tunze is hard to ignore>>
If I do a closed-loop, I'm thinking of placing it on the tank bottom with the
outlets sticking up just out of the substrate--which would be best in your
opinion ??
<<Can’t say I’ve ever seen/heard of this but the idea of it is
intriguing. Assumably the force/flow of water would prevent any blockages from
occurring...just be sure to install the manifold and pump as a “true
closed-loop” (will require drilling the tank) to preclude draining the tank
empty in the event of a power outage. As to which is best (Tunze or
closed-loop) that will depend on the needs/particulars of your tank, the
size/location of the closed-loop pump vs. the Tunze pump, and your sense of
aesthetics. Using my own situation as an example...I was unable to employ a
pump with enough flow to run a closed-loop for my tank (375g...predominantly
Acroporids) and still stand to be in the same room (in-wall design...no
basement/fish room), so I opted for the Tunze Stream pumps to get the volume of
flow I was looking for yet still be able to hold a conversation without yelling,
watch the telly, etc. An added bonus is the power savings...the Tunze pumps
really are power misers. The downside is the “look” of these rather large pumps
in the tank>>
I have searched your site and can't find what seems to be the preferred
circulation method.
<<Ah yes, all a matter of opinion, likes/dislikes...not exactly comparing apples
to apples here. My “preferred” method (the Tunze pumps) may not be the same for
the next person.>>
Once I get this figured out, I'll place my order for my Live Rock, and begin the
cycling process. I have my RO/DI set up and running, 100gpd, and it is being
stored in 2 96-gallon Rubbermaid trash cans, one feeding the other. The tank
will drain into a 40-gallon breeder, that will be the refugium, and that will
gravity drain into the sump, my old 90-gallon Cichlid tank, (these are in the
basement, behind the wall where the display tank is).
I also have my lighting ready to go when needed too. What are your thoughts ???
<<The description sounds fine. I especially like the refugium draining via
gravity to the sump (is what mine does), but be sure to have this drain directly
to the return pump chamber to preclude excessive loss of beneficial organisms to
the skimmer (you “will” employ a skimmer I hope). As for going with a
closed-loop or the Tunze pump...that decision is yours. Both methods can/do
work well with proper application/design/placement. Is one better than the
other? Not really...they both have their place...more often than not it comes
down to what is the most practical...in my humble opinion>>
Thanking you in advance for your time,
Bill Fletcher
<<A pleasure to share. Eric Russell>>
Closed-Loop Confusion (Maybe Just Me...ER) – 11/27/06
Hello crew,
<<Hello Brandon>>
I have read the works of Anthony Calfo posted on WetWebMedia and have found them
very enlightening.
<<Indeed>>
They have inspired me to throw out my power heads and go for a closed-loop water
flow system using an "exterior" pump.
<<Cool!>>
I have a question or two (or four) that I wanted to direct to you, I hope you do
not mind.
<<Not a bit...shoot>>
To run my water flow system in my 55 Gallon, I will be using a Mag 9.5 pump
located in the sump. Since my overflow box will not support that high of water
output (I flooded my living room the first time I tried) I have decided to run
it in a closed system.
<<For my own clarification...do you mean you will use the MAG 9.5 pump for the
closed-loop, and a smaller pump for the sump?>>
I will be running 3/4" PVC pipe from the main tank to the refuge which will hold
the 9.5 and then pump it up 3/4" tubing back up to the tank.
<<Things are still a bit muddy here...first you mention a sump, and now you
mention a refugium...is the refugium a separate vessel from the sump?
I am following Anthony's example on setting up PVC pipe at the top of the tank
with 5-8 output points (3 on the front 2 on each side and maybe 2-3 in the back
for further expansion.)
<<This is too many “outlets” for the size pump you will be using. To assure
adequate “velocity” at the nozzles, you should figure one ½” nozzle for every
250 gph of flow, or one ¾” nozzle for every 350 gph of flow...calculating the
usable flow after head loss. With the MAG 9.5, I’m guessing you’ll only have
enough flow for two or three 1/2” nozzles, “maybe” two 3/4” nozzles. It’s my
opinion you will need a bigger pump>>
My questions to you are this:
1) Will a 9.5 pump be able to produce enough flow to these 5-8 output points?
<<Not even close>>
2) Would the system still work if I ran 2 PVC tubes down each back corner of the
tank with an output? I figure this would eliminate any dead spots and give me
some laminar flow around the aquascaping.
<<About all you can expect with this pump>>
3) Should I scale down the fittings at each point from 3/4" to 1/2" to create
greater pressure?
<<This will help...but you will still only be able to utilize three nozzles at
most on the return manifold>>
Or do I run the risk of creating too much back pressure for the 9.5 and risk
ruining the pump?
<<Not at all. These magnetic pumps are designed to work/function fine with
backpressure. Just be aware the MagDrive pumps are not “pressure rated” and
will lose flow-rate with increased back pressure>>
4) What do you suggest that I cover the uptake tube with to prevent any
livestock from being sucked away to a fast death but that will not limit the
uptake water flow? (Again remember that I can not run the pump off the sump
water due to the slow rate of flow in the overflow box.)
<<The screens used for bulkhead fittings work nicely here>>
I am "new" to plumbing so I am feeling this out as I go along. Any suggestions
or help would be a great help.
<<Do make sure you are comfortable with/understand the hydrodynamics of a
closed-loop before proceeding (write back for further clarification/explanation
if need be)...and use my recommendations for sizing your pump/pipe/number of
nozzles>>
Have a great Holiday weekend,
Brandon Gray
<<And to you in kind. Eric Russell>>
Closed-Loop Manifold Design - 03/06/06
Hi-
<<Hello>>
I'm researching my first Aquarium (will be reef with an emphasis on SPS, LPS and
Clams and eventually a few fish).
<<Okay>>
I find WetWebMedia invaluable.
<<Thanks...me too!>>
I'm pretty settled on a 90 gallon tank and a 22 gallon sump with about 110 lb.
of LR and a 4 inch oolithic <<or maybe oolitic>> sand bed.
Would like to shoot for 14-15 times water flow and have definitely decided on
the Water Return Manifold shown in Anthony Calfo's article.
<<Ahh...excellent>>
I am a bit confused however, and hope you can straighten me out.
<<Uh oh...be careful what you ask for <grin>.>>
The article states "...we need a dedicated supply of water here. Obey the
manufacturer's recommendations for line size." Is Anthony referring to the pump
manufacturer's recommendations for line size?
<<Yes>>
Would that be different from the pump outlet size?
<<Unless otherwise stated by the manufacturer, you are usually safe to match
your pipe size the inlet/outlet sizes.>>
I am considering using an Iwaki MD70RLT and the outlet is one inch.
<<Matching pipe to outlet size is fine for these pumps.>>
I like his ideas for finessing the flow with valves and nozzles, especially
since my reef will change significantly as the corals grow.
<<Indeed>>
He mentions using "Flexible Ball-Socket Joint Tubing." and that it can be
connected to PVC. Is that Loc Line?
<<Yep>>
Anthony goes on to write "home aquariums of a couple of hundred gallons or less
will likely use 1" or 3/4" pipe".
<<Mmm...or even 1/2" to maximize water velocity.>>
Loc-Line's largest parts are 3/4 inch and there are no T connectors available in
3/4 inch. There are plenty of valves and Nozzles available in 3/4. So what I'm
really asking is can a Iwaki MD70RLT with a 1" outlet be used to deliver water
to my tank though 3/4" Loc-Line hose and can the hose be T-d
with PVC?
<<Yes it can. Likely you will need to bush the outlets down to 3/4" (or even
1/2") anyway to provide enough water velocity.>>
And most importantly will it do the necessary job.
<<Yes...if you have done all your homework and configured it correctly <G>.>>
Thank you for your patience.
Ed
<<A pleasure to assist Ed. Regards, EricR>>
Return Manifolds/Horizontal Overflow...Closed-Loop Design - 07/30/06
WWM crew,
<<Hello John>>
Thank you for the wonderful website and wonderful dedication to this
hobby/passion!
<<A collective effort...quite welcome>>
I am researching designs for a new tank. From reading Mr. Calfo's Book of Coral
Propagation and WWM, I very much like Mr. Calfo's ideas of a return manifold and
an internal horizontal overflow.
<<Ah, yes...am familiar with this design>>
Maybe I am just dense, anyway I am having difficultly visualizing how the two
techniques would work together along the back wall of the aquarium.
<<Well, let's see if I can help>>
Would one just not have return nozzles on the back wall, if so it seems as if
this would make the goal of random turbulent water flow more difficult? Could
you please enlighten me?
<<Mmm...the nozzles can be wherever you want them. No need to follow Antoine’s
example to the letter. You can position a couple nozzles at each back corner
and; using ell fittings that are "not" cemented on, swivel these as needed to
direct flow. And do keep in mind here...using a return manifold in this manner
(fed through the sump with a gravity overflow), you will very likely not be able
to push enough water to drive more than a couple/few nozzles with any real
velocity. In my opinion, the return manifold is better suited to a closed-loop
installation if the desire is for vigorous random-turbulent flow>>
Also I was wondering your thoughts on connecting a SCWD to two halves of a
manifold return (i.e.- the manifold would not be a single closed-loop; it would
be two halves).
<<Is doable. But re my previous comment, this is not truly a "closed-loop"
system if you are using the gravity overflow/sump in-line with the manifold>>
I was thinking that this might assist in creating a wave/surge action in the
tank.
<<Possibly...if this is a rather small tank and you use a pump that maximizes
the SCWD's capacity>>
One FAQ seem to suggest that the single closed-loop would be better with or
without a SCWD. Your thoughts?
<<A "continuous" single loop would render the SCWD a moot point as all the
nozzles would still be in play, the SCWD would only be changing the direction
from which the water enters the loop>>
Finally, I am researching tanks and manufacturers. If I implement the above
ideas, I will need to have the back wall of the tank drilled (not the floor
obviously).
<<For Anthony's full-length weir design, yes>>
I can not seem to find any manufacturers who will drill the back wall.
<<Hmm...may have to resort to a "custom" builder>>
Does this have to be a custom job at a glass company or a DIY job for those of
brave heart? Suggestions?
<<Maybe order the tank through your LFS and have "them" customize it for
you. Another thought is to go to the hobby forums (e.g.- RC, reefs.org) and
post a query there re tank manufacturers willing to drill the back of the tank>>
Thank you!
John Bullard
<<Quite welcome. Eric Russell>>
Closed-Loop Design/Stocking a 120 FOWLR - 09/22/06
Eric,
Randy here again.
<<Hey Randy!>>
Well, I'm making progress on the 120 FOWLR project w/55 fuge/sump
and have a few more questions.
<<Okay>>
I read on WWM almost every night and get lots of info, but unsure on
a few things.
<<Let's see if I can help "clear things up">>
First, regarding my 120. I went ahead and had it drilled with
4 1-1/2" bulkheads.
<<Excellent>>
2 1-1/2's will feed my 55 sump/fuge. I plan on using a MAG 9.5
that I have for the return w/4-5" of head. Does the 9.5 sound like
it will be enough for the sump flow (before you say I need more
flow, please read further about my closed loop flow)?
<<No worries my friend...will be fine as the "return" pump>>
Second, this is where I need your help. BTW: I have read a lot on
the closed-loops and Anthony's article on the closed-loop. I see
that there are many different ways.
<<Indeed>>
My plan for the closed-loop is: The other 2 1-1/2" bulkheads I plan
to "T" together and run into my Iwaki WMD30RXLT. It will be mounted
so it will only have 1 or 2' of head.
<<Ok>>
-From the 1" output on the Iwaki, what is best?
-Should I run it into one closed-loop above the tank that will
have 6 to 8 1" overhead "T's" with 3/4" flex?
-Should I run it into one dead-end loop (I know, then it's not a
loop) above the tank that will have 6 to 8 1" overhead "T's" with
3/4" flex?
-Should I run either a closed-loop or a dead end perimeter with
6-8 outputs?
-Should the above tank manifold be 3/4" or 1" with the Iwaki
30RXLT pump?
-Is the Iwaki WMD30RXLT a good choice and fit for this loop idea?
-Is there a better design idea with my 2 1-1/2" for the loop
flow?
<<Okay Randy, the first option is best/the most simple but I think I
need to make something clear here. The size a and number of
"outlets" on the closed-loop determine the size of the pump
required...and vise-versa>> With 6 to 8 3/4" outlets you will need
a pump with a terminal output after head loss of at least 4,800
gallons per hour to produce enough "velocity" at each outlet to be
useful. Even if you reduce the outlet size to 1/2" you will still
need about 2,800 gph. With the pump you have now, you're looking at
a closed-loop with a maximum of "two" 1/2" outlets (three "might"
work, but I don't think you have "quite" enough flow re). You need
to figure about 350 gph per 1/2" nozzle/outlet, and 650-700 gph per
3/4" nozzle. With two 1 1/2" bulkheads installed, you have the
option of using two smaller pumps and plumbing separate closed-loops
to each half of the tank>>
And last, I'm thinking ahead about stocking. Here are my thoughts
and ideas I have also read some on this as of lately at WWM. I will
have about 100-120 lbs of LR in there. Also, I have a 4.5" reef
safe wrasse that I will add first. He is in my 46 reef now. I
don't know what type he is but he is light green completely with
several pinkish lines running horizontally across his face and body,
all the way thru his tail.
<<Do have a look through our articles on wrasse...especially the
genus Halichoeres>>
I want to add shrimp to the reef tank but they will be lunch with
him around.
<<Not necessarily, depends much on the species/individual
personalities. I have several wrasse species in my reef that
cohabitate quite well with my cleaner and blood shrimp. One thing
to keep in mind when adding shrimp to "any" reef tank is to not just
"drop them in" as you do food items but rather gently "place" them
low in the rockwork where they can find refuge>>
I would like a large angel. Is there one that I can sustain long
term in the 4'x2'x2' 120 tank? (please say yes, I love the angels
but have limited wall space). I am thinking of the Annularis,
French, Koran?? I need something beautiful, hardy and obviously,
not to large. Any thoughts. Can you suggest one? Price is almost,
a main concern besides longevity (Inland Chicago area). I know,
I'm not asking for much!
<<The Pomacanthus annularis would be a fine choice...the other two
get too large for this tank in my opinion>>
I would like to add with the angel of choice, a dwarf flame angel, a
yellow-eye Kole tang, a yellow tang, a sailfin tang or convict tang
(I think that these are all different genera??).
<<Mmm, three different genera (Ctenochaetus, Zebrasoma, and
Acanthurus)...the yellow and sailfin tangs are of the same genera>>
Should I only go with one tang?
<<Exclude the sailfin altogether (gets too large here)...I think you
could get by with a Kole tang and a Yellow tang...or the Convict
tang on its own>>
A Foxface, and a butterfly (I don't know much about them, what do
you recommend?)
<<Several good choices, check out this article for best picks:
http://www.wetwebmedia.com/BFsBestWrst.htm>>
Can I add one or two tomato clowns or maroons clowns?
<<Mmm, maybe...but pretty much "full-up" mate. You need consider
adult sizes of the fishes already selected>>
I like the dogfaces but I read that they can emit a toxin??
<<Indeed...but again, your pushing/exceeding limits here>>
I think the triggers are too aggressive, maybe a clown trigger??
<<Only of you want this to ultimately be the only macro-organism in
this tank... There are trigger species that would be suitable, but
your past adding any of these at this point>>
I don't want to stock it to the limit.
<<Is about what you've done>>
You kind of see the direction that I am going, what do you
recommend?
<<Have stated re>>
Also, I know that the tangs and the Foxface pose a threat, but I
would like to be able to stick my arm in the tank if needed without
to much concern.
<<Have both in my tank...remain vigilant and you won't have a
problem>>
I know that the Foxface will usually hide unless cornered.
<<Will become "accustomed", even curious to your presence...but not
likely to be an aggressive/overt threat>>
No eels, lions, poisonous puffers! etc. etc etc...
<<Hee! No room for them!>>
Thanks yet again for your time, help and devotion to our hobby.
<<Is my pleasure to share>>
WWM has become a one-stop-shopping reference tool for me, I love
this site! INFO, INFO, INFO!!!
Thanks,
Randy
<<Be chatting my friend. EricR>>
Closed-Loop Design – 10/16/06
Hi Bob,
<<EricR here today>>
I have a 72x28x18 reef tank, planning to keep SPS. Was thinking of having a
closed-loop system with a Dart Supreme 3600 gal/hr.
<<Sounds good>>
What are your suggestions for the plumbing? I mean , where do you think I
should position the outlet and the inlets? I was thinking of having the inlet
at the back panel, about 1/3 the way from the bottom and the outlets at the
sides of the tank, with one of them slightly lower than the other !! I will
appreciate your opinion.
Thank you,
Ramy
<<This could work fine, or you could fashion a return “manifold” for the
outlets. Check out this article by Anthony Calfo re (http://www.wetwebmedia.com/pbh2oret.htm)
and be sure to read among the linked files at the top of the page. Regards,
EricR>>
Closed loop idea, need some advice
- 10/28/06
Hey Guy's /Girl's of WWM,
here's is my idea for my closed loop set-up on my 125 gallon tank. I
will also have two additional returns coming from the sump/ refuge
[return pump] out the overflow's in addition to this idea.
want to used 2 SCWD WAVEMAKERS. I know their max pressure is 1400 gph so
take a look at the pump gph and tell me if you think this would Work.
<Mmm, will... and it may be a matter of how the drawing looks, but the
SCWDs should be shown at the top, in the tank itself preferably.>
Thanks for your advice
John
<Bob Fenner> |
|
 |
Goodbye power heads (re post) 2/27/04
Hi Anthony or other helpful crew member,
<whassup?>
Some time ago I wrote you about setting up a "goodbye power head"
system. I have a standard 75 gal non drilled reef on a regular stand. I was
going to use a over the back siphon as input to the pump and then run it back up
as in your design.
<yeeeeeikkes. Siphon overflows are no part of any system I would/did/will
ever recommend. They are patently risky in the long term at best. DO reconsider.
If you cannot drill the tank, I'd rather see you go sumpless than use a siphon
overflow>
I am ready to "make it so" but have a few more questions.
1) On the intake, should I plumb it like a external Durso with a cap on the pvc
so the pump can be primed? I am thinking it will always stay primed even if the
power goes out or am I missing something?
<missing much my friend... there are many things that can and will break this
siphon over time: accumulated microbubbles from sump pump, skimmer effluent, O2
production off corals and plants by day, etc)>
2) Should I use a pressure rated pump or a volume?
<not sure here without knowing/seeing the plumbing. Still I suspect it will
not be that complex and as such either pump will work. I'd opt for pressure
rated>
3) Would 1/2" pipe for the return be ok? as 3/4 just stands out around the
tank to much.
<Likely fine here... will require some experimentation>
4) What GPH would you recommend at around 4' head and 4 90 elbows. I was thinking
around 800gph or so.
<too low here my friend... opt for 20X for better results (10-20X is minimum
and some of the best tanks have near 40X diffused). Find a pump that delivers
1500-2000 gph at the head you will apply>>
Can you recommend a brand or model? I have shallow pockets!
<good things are seldom cheap and cheap things are seldom good, bud. For how
large this overall investment is (many thousands of dollars through the first
few years)... saving $50-100 on a cheaper pump is not worth it. Buy quality made
to last like Iwaki and enjoy is 3-5X longer than the cheap pumps. Opt for
Japanese made Iwaki (better built)>
Thanks to all the crew for the great service you provide to all of us!
<thanks kindly, Anthony>
Closed Loop Options
Hello,
<Hi there, Scott F. your Crew Member tonight>
I've been reading all of your FAQs on circulation. One question I have is
concerning closed loop circulation. I have a glass aquarium and so cannot drill
bulkheads. What is the best way to set up a closed loop circulation. It is a
50 gallon tank, which currently has a mag 7 pumping 500 gal/hr from the sump and
another pump that is pumping around 300 gal/hr from the sump. I want to add an
Eheim 1262 which pumps about 900 gal/hr but don't want to have to pump it with a
4 ft head nor deal with all the extra water going into the sump. Additionally,
with the 4ft head the pump looses 200 gal/hr. Do you have any recommendations
for the intake pipe and how it should be configured?
Thanks,
Brent
<Well, Brent, if it were me- I'd keep it simple and not do a closed loop at all.
I'd opt for top-mounted external pumps, such as Tunze Turbelles or Aquarium
Product Geminis. The put our massive flow (up to 1,000+ gph), impart virtually
no heat to the aquarium, and use miniscule amounts of electricity (as little as
15-20 watts!). And, best of all- they require no drilling or supplemental
plumbing connections! If you can handle the aesthetics (and cost!), internal
Tunze Stream powerheads are the way to go. The simply move huge amounts of water
with great flow, are controllable, and are of the highest quality! Check these
ideas out! Good luck! Regards, Scott F.>
Sump and Closed Loop Manifold 3/2/05
Bob, I have read thru countless Q&A's on wetwebmedia.com, but still I can't figure out the best way to set up my new tank plumbing. Hopefully you can help.
<Adam here today. Thanks for looking through the FAQ's first. I hope I can help!>
I have a standard 75 gal rectangular aquarium and I want to set up the closed loop manifold system (No powerheads!). My glass has not been drilled yet, so we have flexibility here. My tank is going to be a reef tank with soft corals, fish, and inverts, but I would also like to design for some future flexibility if I decide to add more advanced corals later on. I need some guidelines for my system setup....Please help!
1) What GPH range do I need going through the sump?
<If your sump is just a sump (no refugium or sand), then the range can be from zero to infinity. The limits are really determined by what your drains can handle.>
2) What GPH range do I need going through the closed loop manifold?
<For reef tanks, I generally recommend at least 10x the tank volume, so at least 750gph.>
3) What bulkheads overflow sizes would you suggest for me? I was thinking (2)-1.5"s for the sump and (1)- 2" for the closed loop. Or, would (1) 2" bulkhead work for the sump?
<The number and size of drains depends on the flow through your sump. A single 1.5" drain will handle about 750gph. For the closed loop, you want to make sure that you distribute the "suction" of the inlet widely enough not to suck up fishies! For a 750gph flow, a single 1.5" inlet with a large strainer should be sufficient.>
4) I still haven't found a site that tells me the max GPH for the range of bulkheads...can you help a little more with that? <We get that question so much, I may go make a WWM page! For drains, I would guess about 300,750,1000 gph for
1", 1.5" ,2" bulkheads. I would make a similar suggestion for closed loops as long as a large strainer is applied.>
5) How many outlets do you recommend for the closed loop? Is 3-4 enough?
<At 1/2" each, that is probably too many unless you provide more flow. If you use too many, the flow will be too slow to be effective.>
6) What GPH range per closed loop manifold outlet do you generally shoot for?
<This again depends on the size. For 1/2" outlets, I would try to get about 300gph each.>
Thanks in advance for your help. -Cody
<Best Regards! Adam>
Re: New 75G tank setup: Sump and Closed Loop Manifold
<Don't know where Adam's gone off to, so am responding>
Thank you for your quick answers to my setup questions. After reading through your answers, I now have a few more questions about the same
setup (75Gal): My local reef guy can drill holes up to 1.5" bulkheads.
So I plan to use 2 holes for the overflow (sump) and 1 hole for the closed loop manifold (all holes being 1.5" bulkheads).
<Okay... the return does not have to be this big... just the size of the plumbing/fitting from the pump discharge... likely no more than 1" diameter>
1) If I do include a refugium in my sump, then what should my GPH (in the sump) be and why would it be different than not having a refugium?
<Good question... how to state this... it's actually better to have the flow here "running in parallel" rather than series... that is, to have a much slower (a few, like a handful) turnovers per hour in the refugium itself>
2) If I try for 750 GPH through my closed loop manifold, and each one 1/2 inch outlet should have about 300GPH, then I am basically only going
to have 2 outlets (returns) in my closed loop manifold (375 GPH per outlet)...is that correct?
<Mmm, the math looks about right... but I would make more discharge points here>
3) If so, then would it just be better to split the flow with piping instead of plumbing a closed loop manifold?
<If all you were hoping to do is discharge the water from two points, yes>
4) Assuming I have 750GPH in my sump and have 750GPH through my closed loop...both will be split into 2 returns each for a total of 4. Is 4
returns of 375GPH each enough to cause a sufficient turbulence in my 75G tank without the use of any power heads? (assuming I use modular piping
and nozzles to accelerate the flow)
<Yes>
5) Any other corrections / or comments about my suggested setup would be appreciated.
6) I have read in other Q&A's that you only want to run overflows at half their possible flow rate to cut down on noise. Is this true?
<Mmm, practically speaking this is not a real concern... as you will find>
7) I assume since there will be no air introduced in a closed loop, I would probably be able to max out the flow through the bulkhead, and not
use the "half" rule talked about in question #6...Is that correct?
<Yes>
8) What are the best all-around pumps (brand) in your opinion that combine reasonable cost, low noise, and reliability? (please consider
my proposed setup in pump selection)
<Please read here: http://www.wetwebmedia.com/pumpselmar.htm
and the linked files above... You will find there is some sort of consensus re manufacturers, the rationale for such... Bob Fenner>
Closed loop and sump questions
Greeting & Salutations,
< Good morning. >
I just read a couple of articles Anthony has written about closed loop systems
and water flow and would like to ask your opinion on a couple of items.< Go
right ahead. >
a) If I use a an external canister filter e.g. Rena Filstar XP2 (I will also use
it for chemical filtration) and "extend" the return outlet across the perimeter
of the tank using elbows would I have effectively created a manifold closed loop
system. < Yep, you would have. The only downside I can see is that it will be
quite weak. You would be better with a large pump. >
b) After much deliberation I have decided to create a separate refugium which
will have a gravity fed outlet into the sump. I have 2 options of getting water
to the refugium a) have a small pump to feed it from the sump. b) Attach a Y
piece to my hang on overflow box and a attach 2 flexible hoses, one the sump
and the other to the refugium. I am leaning towards option a due to flow rate.
What is your preference? < Tough question. First I would make sure they new
refugium can handle a very large overflow. If you "T" off your return line it
is possible a lot of the water flow will go to the refugium. Okay as for the two
options, they both seem fine to me. I would probably prefer to not add another
pump in the refugium system. I would rather T off the return line. If you do
add a pump I would add another pump in the sump to the main tank. >
c) One of my wet dry filters will be converted into a sump for my tank. Will I
get extra denitrification capabilities if I place some live rock in the bio
chamber area? < Absolutely. This is a very good idea. > Can I grow macro-algae
without a substrate - creating a second mini refugium (I know I can get algae on
the rocks) < Without substrate? Well with some Chaetomorpha you may be able to,
but substrate would certainly help. >
d) Do you know when Anthony & Bob's new book will be out and where I can order
it?
< I do not know. I'm thinking October and I'll bet Amazon will have it. >
e) I plan to incorporate an auto top-off system. Should my reservoir be filled
with RO/DI water or saltwater? < RO/DI water!!! >
f) I looked through the FAQs and even though there is much on addressing noise
issues I could not find any advice for softening the noise in the sump after the
a wet dry filter has been converted into a sump/refugium and the drip plate has
been removed - I
still would like use the filter covers. Any advice on this or please point me to
the right link. < Hmmmm, not sure. If you can extend your return line all the
way down into the sump water (so it doesn't splash down) you shouldn't have any
noise problems. >
Finally, I have spent a lot of time reading the FAQs and it seems that -
especially in regards to a FOWLR- weekly cleaning/maintenance, weekly water
changes and
patience e.g. using quarantine tanks, proper acclimation/cycling/curing etc. can
get me around using most water additives/supplements and commercial substrates
and avoid most of the issues being discussed. I believe in the KISS (Keep It
Simple Stupid) methodology. Now, I know reef systems are a different animal-
or am I simply missing the boat i.e.
the complexity of this wonderful hobby (and expense)?
<To me, a reef tank is much easier to keep and far less trouble than a FOWLR
tank. The filtration issues and stress to the fish are just not as important in
my opinion. So I don't think I would ever set up another FOWLR tank. >
Thanks with much admiration < Good luck. >
< Blundell >
Closed loop and Return Manifold
Good day,
<And to you>
I have spend the last 2 days reading through your articles and FAQs on return manifolds and closed loops and I'm a little overwhelmed by all
the information available. English is not my first language and some of the terms is a little hard for me to comprehend, so I was hoping you
would be willing to assist me with something that you have probably assisted many many other people already.
<I will try>
I'm in the process of planning my new reef tank of approximately 150 gallons and would like to design a closed loop manifold for water
movement/circulation. The tank is not built yet, so I can decide now how many holes to drill and where. I'm having difficulties understanding the
design of the inlet to the closed loop. If I understand correctly, I can either use an "over the side" pipe into the tank or a drilled holed in
the tank for this. In both cases the pump will 'suck' water from the tank via the inlet and pump it back via the return manifold (correct ?).
<Yes, correct>
In both cases I need to use a 'strainer', which is almost like a little filter on the end of the inlet to prevent the pump from sucking in fish.
Which one of these two methods would you prefer ?
<Either will work>
If I understand the drilled method correctly, this is simply a hole 2-4inches below the
water surface that is connected to a pvc pipe on the outside, which immediately turns 90 degrees downward to go to the pump below (is this
what they call a bulkhead?).
<One name, yes... also known as a through-hull fitting, gas jacket fitting...>
Is one advantage with the drilled method perhaps that the pump does not have to be primed ?
<Yes>
If you don't mind, there is one last question - my return pump for the closed loop will
probably be at ground level, which means it will have to pump the water upwards around 5-6feet, which means that even if I have a pump that can
do 3000Gallons/Hour, it will probably only do about half of that or something, so I probably need to have two of the closed loops installed
if I want to turn the water over 20times, one for each side of the tank?
<Actually, with the lines filled, there is little head pressure loss>
I feel really guilty sending you these questions, because I can just imagine how many questions like this you have to deal with on a daily
basis, but at the moment I feel that my head is going to explode after 10 hours of reading FAQs. Words like 'bulkhead' is not the kind of thing
I'm exposed to here in South Africa very often :-)
<No worries... A friend who has lived with us a dozen years is from Swaziland... I grew up in the Philippines and Japan... lots of cross-cultural experience>
Thanks in advance
Chris
<Welcome my jabulani. Bob Fenner>
- Planning Stages and Questions, Questions, Questions -
Good morning everyone! Thank you for such a great resource. Too great! My
head is about to explode from information overload.
Anyway, I'm planning a reef tank / Palau biotope for my office. I inherited a
95 gallon corner hex tank. I've attached a diagram of the tank from above. I
read Mr. Calfo's article on a closed loop manifold and have decided that is the
way I want to go. (my design for that is the grey part in the attached
image). After reading a lot, I changed my pump choice for the closed loop
system from a Iwaki WMD20RLXT (540 gph) to a WMD40RLXT (1200 gph). Seems like a
lot, but hey, more is better, right? <In the case of circulation, yes.>
So, my questions... Due to the non-standard shape of the tank, I've designed 8
outlets. I initially decided on 3/4" PVC, but think I should go with 1". Too
many outlets? <I don't think so.> Correct diameter pipe? <3/4" might be better
around the rim of the tank as should keep pressure consistent across the
nozzles. Would still plumb up to the manifold with 1". Would encourage you to
experiment with freshwater before filling with salt. This would allow you to
swap out sizes if 3/4" doesn't work.>
Also, lighting. I'm planning on a few fish (big list, trying to whittle it
down), soft corals and mushrooms. Since the aquarium is 24" deep, I am thinking
I need MHs (although I really don't want to). <For soft corals and mushrooms,
you don't need metal halides.> The problem is how to arrange the lights in the
built in hood for the best coverage. Is one 24" fixture perpendicular to the
display area enough? <Yes, should be fine.> (assuming several lamps, adequate
intensity, etc.) What about the back half of the tank? <Are you going to be
viewing this area?> I could probably put in a small fixture that runs
perpendicular to the main fixture in the back half of the tank. <You could,
would not harm anything if you did.> Any ideas? <Sounds fine to me.>
Also, June IMAC in Chicago. I live there. This is an invitation to dinner for
any of the WWM crew that's going to be there. <I will not be attending IMAC but
this will be posted on the dailies so if crew members see it, they may take you
up on it.> I'm sure you will be very busy here but if you happen to have some
spare time and desire a good meal... You guys do a great job and deserve to be
rewarded as often as possible by the people who use your site every
day! Especially after reading a recent e-mail from a not very pleasant person
who didn't like the help he received. What a jerk! <Happens - cannot please
100% of people 100% of the time.> Complaining about a free service that does
everything above and beyond. I dare that reader to find a pay service / store /
person that can do any better.
Thanks for everything.
Rich
<Cheers, J -- >
Closed Loop W/Manifold Plumbing Design - 08/13/05
Hello crew,
<<Evening>>
I'm doing an open top 180G (6'x2'x2'). I want to do a CL with a manifold under
the DSB. I have the tank drilled for two 1.5" bulkheads for this CL. As for
pumps, I'm considering one of the Reeflo models (Dart, Barracuda or
Hammerhead). I know we can't get into exact head loss calc.s etc. but hopefully
you can help me based on your experience. I want to be able to have SPS and any
other high flow critter I'm interested in.
<<okie dokie>>
While considering my CL question below, keep in mind that I want to try to get
about 800-1000 gph from my sump return running through two Penductors (which
supposedly should equate to approx. 3000-4000 gph they say although I'm a little
skeptical of this number).
<<As am I. Have seen these (on a 180), just not convinced the flow is increased
by this large a volume.>>
So starting with a 1.5" bulkhead into the tank I could tee to a 1" loop or keep
it 1.5". I think I have plenty of room in the DSB to do a 1.5" manifold if it
will be better.
<<Not much (if any) advantage to keeping the 1 1/2" diameter here...would plumb
1" just to save on PVC costs/ease of handling if nothing else.>>
My main question though is how many nozzles (size and diameter) to run off the
loop. They will have some LocLine to allow direction adjustment. Assuming
approx. 4' head loss a Dart would do about 2900 gph for 160 watts, a Barracuda
would do about 3900 gph at 315 watts, and a Hammerhead would do about 5500 gph
at about 370 watts.
I don't want to have too few CL nozzles and have them act like jet streams, but
I don't want to have a forest of nozzles sticking out of my sand either! I
appreciate any advice you can give me...
<<Nozzle size/quantity will depend on the pump you choose. You have some
figuring/deciding to do here mate. Decide how many nozzles you want...figure
350 gph per 1/2" nozzle and 550 gph per 3/4" nozzle...divide these figures in to
the flow rates for the three pumps...whichever figure comes closest to the
number of nozzles you want...wallah!
Thanks,
Randy
<<Regards, EricR>>
Get That Jet Stream - 08/13/05
Can you PLEASE correct my spelling of "get stream" to "jet stream" in the
last paragraph of my previous email if you put it on your FAQ pages? LOL
If you can that would be nice, if not, oh well, I'll just have to look like a
goofball...
-Thanks!
Randy
<<No worries my friend...took care of it. Funny how the brain
works/reads/disconnects sometimes, eh? EricR>>
Closed Loop W/Manifold Plumbing Design II - 08/14/05
Thanks for the advice to assume 350 gph per 1/2" nozzle and 550 gph per 3/4"
nozzle for my CL manifold. Would you care to estimate a rough head loss number
for a system like this? Is 4ft reasonable or is there a rough number per nozzle
I can assume?
Thanks and have a great evening,
Randy
<<Aside from the actual vertical run, I would add a foot of head for each
90-degree elbow, a foot of head for every ten feet of horizontal run, and for
good measure throw in another foot of head for the nozzles (combined)...yep,
eats up flow rates in a hurry. Do buy enough material to build a couple
different configurations if necessary and test these for desired performance
before making a permanent installation. EricR>>
Closed Loop Manifold 11/18/05
Hi crew, how's it going?
<Pretty good>
First off, thanks for all of the valuable information you guys provide. It's truly mind-boggling how much knowledge you all
have. As most people who post questions to your site, I have read through a great
deal FAQ's questions before deciding to post. Also, after reading through Anthony Calfo's article, I became interested in setting up a return manifold in
the future. I'm sure my questions will be very similar to others who have posted, but I want to be on the safe side before I even get started.
I sort of have an idea of how I want to approach creating the closed loop manifold system. First of all, I'm interested in setting up a 125 gallon reef
tank with soft and stony corals. The dimensions would be 72" Long X 18" Wide X
20" Deep. I plan to use a 60 gallon aquarium that I have laying around as the sump (It'll only be enough water to fill the main display and maybe half
of the sump). I want to use a CPR CS150 hang on overflow box, which has a flow rate of 1600 gph (the only reason I'm considering using this overflow is
because I currently have a CPR CS50 overflow for my 40 gallon reef tank. It's been up an running for about 2 years and I have not had any problems. Not even
close.
<Mmm, okay... but one (semi-final) suggestion to have the new tank drilled instead!>
I consider it very reliable). For the manifold, I want to have it connected to the return pump from the sump. The pump I'm thinking about using is
the submersible Mag-drive 36 which runs 3600 gph at 0' (I've also had good success with using a submersible pump for my return with my 40 gallon. I also
like how quiet submersible pumps are).
<Yes... though issues of waste heat, potential for electrical difficulties still make me a bigger fan of
immersed>
So I did some calculations for the manifold based on what I've read on the FAQ's. Assuming that I will have a maximum height of 5' of vertical plumbing,
the slow rate of the Mag becomes 3050 gph. Then I added the following addition feet for head lost: 5' loss for (5) 90 degree elbow bends, 1.5' loss for
15' of total horizontal plumbing, and another 1' loss for the combined nozzles.
So now I'm at a total of 12.5' of head loss, which for the Mag 36 comes to 1850 gph.
<About right>
So now I've divided this 1850 gph by the 300 gph that you guys recommend for each nozzle at 1/2". This gives me the (6) nozzles. I was thinking of having
3/4" PVC for the entire return line and the (6) 1/2" nozzles (adjustable of course). I want to have the nozzles located similar to the attached picture,
looking from the top.
<Okay>
In addition, I plan to use my current Rio Pump (750 gph) to circulate water behind the Live Rock, halfway down the tank at the back wall. Of course there
will be a hole drilled at the top of this line in case of pump failure. Based on all of this information, do you guys feel that I would have
adequate circulation for a 125 gallon reef tank with this set up?
<Mmm, yes>
I appreciate any knowledge you can shed on this situation. My apologies for such a long post. And thanks again for this service.
Cue J
<Thank you for writing, sharing. Bob Fenner>
Closed loop design input sought
10/28/05
Hi All,
<Chris>
Could you just give my plan for a closed loop style manifold for my sump return the once over with comments and suggestions in your usual fine style.
<Could>
Tunze recirculation pump from sump (Master Recirculation Pump (1073.030)
, this has a 1" (25mm) output so I was planning a 1" pipe (hard) from this to a bulkhead in the base of the tank (inside
weir area) sized for the 1" to pass through. At water level in the main tank the feed pipe will be split to run around the tank and T'd down to ¾" at this point, the manifold will run in a loop all around the inside top of the tank. I was thinking of fitting reducing
Tee's to the outlets to reduce outlets to ½" with ½" 45deg's added for flow adjustment.
<Likely the best route to go>
The specs for the pump indicate about 500 GPH (2000lph) at a 1.5 meter head (static head will be less but I have allowed a little for bends etc) which is the 10x turnover I am aiming for the Ecosystem sump.
<You don't want to run all this flow over/through the mud/sump portion>
Regarding the closed loop would 4 ½" outlets seem appropriate here? (about 125gph per outlet? But with lowered 45 deg nozzle size to provide good flow) I was hoping for more outlets so I could direct against each other to provide random flow, Tank by the way will be a 24" cube (about 50 US gallon/200 litres) with soft corals, fish etc - nothing too challenging yet.
<Likely will be fine>
Will I still be looking at about 500gph/2000lph actual output?
<Mmm, likely 400 gph will be closer>
Does this sound workable or should I be concerned about lack of flow/current here?
<I think this will be fine for the shape, size system, types of livestock you intend>
An in tank pump with outlets in the back corners could be considered in addition - or indeed any other solution is a possibility as I haven't even ordered the tank yet let alone pumps etc!!
Cheers
Chris
<And to you. Bob Fenner> RETURN MANIFOLD, 9/16/03
Hi Anthony (crew),
<cheers, bub>
Thanks to all of you for such a great site!
<truly our pleasure, and thanks for saying so :) >
I just read Anthony's article on "Goodbye Powerheads" and wondered if
my adaptation will work. I do not have a sump system and was thinking of just
putting a PVC intake a few inches below the water line (with a strainer/filter)
and then over the top of the back glass and down to a Mag drive type of
pump and then a return
line back up, just like in the article. Would this work?
<yep... very well. The Supreme Mag-drives state they can be used externally,
and do not impart as much heat to the water as when submerged. They are also
energy efficient and reasonably good (enough) for working against head [little
here... no worries]>
Do these type of pumps have a enough suction to bring the water up and over the
back or will there need to be siphon maintained?
<neither... with an inlet sufficiently below the running water line, the pump
will be gravity fed and self prime (if kept clean... service quarterly or
better) after interruptions of power>
I'm concerned with power outages and if the pump would prime back up?
<no worries... this will work just like a sump pump tapped below the running
water level of a sump>
I would much rather have one quality pump and the manifold rather than 4 or more
powerheads in the tank.
<agreed my friend>
Thank you for your assistance.
<best regards, Anthony>
Closed-loop circulation
Hello, all!
<Chad>
I started a 75G FOWLR aquarium. It's started, cycled, and is now home to all my
fish friends; a yellow-tailed damsel and a tomato clown. It has about 90 lbs
live rock and 4-5" of aragonite sugar-sized substrate. Problem is that the
water circulation flat-out sucks. Dangerously so. The only circulation comes
from an Eheim 2026. (~250GPH)
<Yikes, not much>
In a week I should have the D&D Marine Terminator driven by a Pentair Quiet One
3000, which I _think_ should add an extra 250GPH. Then,
finally, I've ordered an Eheim 1262, which at 5 feet, should boost another
500GPH for a total of 1000. Is that about right for a FOWLR? Too much/too
little?
<About right>
But, here's my main problem: I don't know how I'm going to rig up this Eheim
1262 pump. I like the idea of closed loop circulation, but, it would be very
difficult to work around the intake/return of the Eheim 2026 and the D&D
Terminator. So, what's the trick? make the "loop" smaller as to leave more space
around the perimeter of the tank? Or, can I, without a sump, hack out some sort
of plumbing contraption such that all of my devices share a common intake and
return?
<They could share common intakes, discharges... but I would not do this... for
the sake of efficiency as well as the ultimate probability of wanting, having to
take one pump/filter off-line>
The tank does not have a sump, nor is it drilled, and it's glass.
<All can/could be arranged "over the top" with rigid and flexible tubing
(connectors)... Eheim makes a bunch of these... and they're great, though
pricey. Some of the online etailers (I think MarineDepot and Dr.s Foster & Smith
(.coms) carry these>
Also, I'm curious as to how I'd feed the water to the 1262. It's intake is
25/34MM, which is 1". I've not seen any 1" "intake strainers," only 5/8".
What's the best way to get water to the pump?
<See the Eheim site, the etailers I list... there are connectors made, available
for this... factory made>
An finally, is, in my case, a closed circulation system even the best way to
harness the extra circulation potential of the 1262?
Thanks so very much as always! - Chad
<IMO/E, yes. Bob Fenner>
- Tank Modifications, Follow-up -
Thanks for the prompt response. <My pleasure.> Just one point of
clarification. <Sure.> I meant to say that I would be using the shelf design as
outlined in the book. My concern was is it possible to drill the holes needed
centered on the back wall, 2" down from the top and sufficient distance from one
another, and have this shelf built to span only what was needed to cover those
drains (I.E. 12" - 16" of shelf covering the drains along the back wall)?
<Should work fine, yes.> Then I would have space at either side of the shelf for
returns, be it Sea Swirls or whatever. What do you think? <Yup, makes sense and
will allow for the Sea Swirls.> Lastly, how far down from the bottom of the
bulkheads can I end the shelf? <Likely right below the bottom of the flange.> In
other words, if my drains are cut at 2" - 4" at center and the bulkhead bottoms
are at 3" - 5", can I end the shelf just below the bulks? <I think so, sure.>
Will this hamper water volume/flow in any way? <It may, but the beauty of
silicone is that you can remove, re-glue if necessary. You are going to do a
full set of leak tests before you fill with saltwater, yes?>
Thanks so much for al of your help!! <Again, my pleasure.>
P.S. Do you know any tank drillers in Northern NJ? <I don't - you should check
on some of the forums, I'm sure you'll find someone in your area capable of
doing this.>
Thanks again!!
<Cheers, J -- >
|
Perimeter, Closed Loop Manifold for Water 2/7/05
Forgive me if you have answered this question, but I couldn't find it in a Google search. I would like to add a return manifold to my existing system for additional circulation. The 1" drain from my internal overflow will not support any more
flow...
<This is common among under-sized/drilled, so-called "reef-ready" tanks. No worries though... run a safe and modest flow through this overflow for your sump, but drive your manifold with a submersible pump in the
display such as a Mag drive... or an external pump tapped into the display tank wall. This will allow you to drive the manifold with good strong flow>
...so I would like to add a external pump that pulls water directly from the display tank, and not use sump water.
<BINGO!>
However I cannot drill my tank, and I would rather not have an external overflow.
<The heat is a small issue in most tanks for submersible Mag drives... do consider since you can't drill>
And for aesthetic and heat generation reasons, I would rather not have the pump inside the display tank.
<hmmm... OK>
Would the design illustrated in the attached .jpg work?
<Not safely>
If a pump specifies that is not self-priming, how would I initially get the water through the intake
PVC to the pump?
<By no safe/reliable means I know of... you will burn out this pump eventually>
Would it stay primed, if the water level in the tank never dropped below the PVC intake?
<Most of the time I suspect>
Are there other issues I am not thinking of?
<Yes... principally air bubbles that accumulate in the display that can interrupt this prime>
I have also thought of running the intake PVC down into my internal overflow housing so it is not visible when viewing the aquarium.
<Impossible... the air/turbulence>
What kind of issues would this cause, if any?
<As per above>
Thanks for any help you can give.
<Without a submersible pump or drilling the tank, you are beat like the proverbial red-headed step-child. Best of luck, Anthony>
|
|
 |
- Closed Loop Plumbing, sans image -
Hi Guys,
<Hello, JasonC here...>
Attached is a rather silly bitmap (Paint sucks) depicting my plans for a closed
loop circulation system for a 75 gallon reef tank I'm planning. <I hate to
say it, but for whatever reason the image didn't make it here in a form that I
can open... perhaps the Internet goblins got it.> The pump will be an Iwaki
WMD40RXLT rated at 1200 gph at 4' of head. I should get a few more
gph since I'll be using it at about 2.5 ' of head. But with all the
plumbing.....
The PVC all around will be 1", modified at the tees to 0.75" to
accommodate the flares and SCWD's. <I'm not sure what an SCWD is?!> The
outlets will be setup at different angles.
What are your thoughts on this arrangement? <Without the image and a little
more explanation, I'm afraid I don't have many thoughts...> Also, will 2
SCWD's be sufficient (at ~$50 each) to randomize/break up the flow? <Are
these like Sea Swirls?>
Thanks for your input, you guys are great!
Mike
<Please do try again, perhaps send yourself a copy first to make sure the
image is making it through. Cheers, J -- >
Closed loop system
I am in the process of building a 1" PVC loop with ¼ tees that have 90
degree swivels(10 of these) that will mount on top of my 180 gallon reef tank. I
plan on using a external pump some where in the 2000 gph range with a ball valve
to control flow (any suggestions on type?).
<Iwasaki's are popular>
This pump will need to take the water directly from the main tank since my
overflows are all ready maxed and the return from the sump is pumped back into
main display. I would like to hide the intake that will be used to draw the
water for the external pump (also protect my livestock from the intake). Would
it be
possible in your opinion to place the intake in one of the overflow boxes?
<Ideal as long as the box itself can handle the flow.>
Or would the water be pulled out faster than it would be replaced.
<Depends on flow *now* and how big the box is, what it's designed for.>
My other thought is to some how build a prote |