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More FAQs about Plumbing Closed-Loop Return Manifold
Troubleshooting/Repair Related
Articles: Plumbing Return Manifolds,
Plumbing Marine Systems, Refugiums,
Related FAQs: Closed Loop Recirculation 1,
Closed Loop Recirculation 2,
Closed Loop Recirculation 3,
& FAQs on: Rationale,
Designs, Plumbing,
Pumps, &
Marine Plumbing 1, Marine Plumbing 2,
Marine Plumbing 3, Marine Plumbing
4, Marine Plumbing 5,
Marine Plumbing 6, Plumbing 7,
Plumbing 8, Plumbing 9,
Plumbing 11, Plumbing 12,
Plumbing 13, Plumbing 14,
Plumbing 15, Plumbing
16,
Plumbing 17,
Plumbing 18,
Make Up Water Systems,
Pumps, Plumbing,
Circulation,
Sumps, Refugiums, Marine
Circulation 2,
Gear Selection for Circulation,
Pump Problems, Fish-Only
Marine Set-ups,
Fish-Only Marine Systems 2, FOWLR/Fish
and Invertebrate Systems, Reef Systems,
Coldwater Systems, Small Systems,
Large Systems, Water Changes, Surge
Devices, | 
Look to your livestock (every time you are about) for first and fast
information re your system health.
UW scene... some soft corals, hydrozoans, ascidian... what
have you. Wakatobi pix.
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Closed-Loop Manifold Troubles (Sometimes it’s All About the Nozzles) –
07/14/08 Hi there to whom may answer to this mail and may I thank
you for your valuable time in doing so it is greatly appreciated.
<<Eric here…a pleasure to assist>> I have nearly finished my latest
project which is a 95"l x 36"h x 30"d acrylic tank <<Ah, some 440+
gallons (US)…very nice>> with a 50"l x 24"h x 30"d sump <<Another
155 gallons (US)…excellent!>> and a 36" x 12" x12" refugium <<Mmm,
only 22g here…what’s up with that! [grin]>> and a custom designed
pre-sump filtration unit which is 12"l x 6"h x30"d. <<Pre-sump
filtration? Interesting…>> All the fittings have been glued to the
base of the tank with standpipes within. I have 3 main overflows to the
pre-filter which are all 2" schedule 80 fittings which follow suit in to
the sump without any reductions in size. <<No wimpy undersized drains
for you…excellent>>>> The return pump is a Tunze Master Electronic
1073.09 rated at 8,300l/h. <<Nice piece of gear…and that relates to
about 2180gph…for us “colonials”>> On the return side I have kept the
1 1/2" fitting from the pump then 'teed' off to 2 x 1 1/2" standpipes in
the tank that are again 'teed' at the top and are reduced into a 1"
outlet with a grate glued on the end so I have a total of 4 1" nozzles
at the very top of the tank and slightly above the main drain level.
<<Okay, so about 500gph per nozzle then (assuming a “balanced” flow)…not
much force from a 1” nozzle. This fine for simple water return, but you
will need to supplement with some vigorous water flow using another
method(s)>> I have tested this only by means of filling the sump and
switching the pump on and to find that it works ok, needless to say that
it drains the sump pretty quick and the flow out of the nozzles is
pretty fierce, <<Really? Have you checked all four nozzles? 500gph
from a 1” nozzle is certainly not “fierce.” Perhaps most of the
flow/force is being channeled to one or two nozzles>> however I have
not filled the tank entirely yet and am wondering if I have enough flow
through the 2" standpipes to accommodate the pump. <<Should be fine…
Each 2” drain gives you about 1200gph of “gravity” flow rate, so three
of them should handle your return pump just fine. And with a lot less
noise and aggravation than if you had not “supersized” these drains>>
What's making me ask this question now is that my main problem is of a
second system namely a closed-loop which is annoying the living
daylights out of me. <<Oh?>> This consists of a second Tunze
Master Electronic 1073.09 as the heart of the circulation. <<Okay>>
What I have done so far is place 2 x 1 1/2" pipes about 18"long so they
sit about halfway in the tank <<Mmm…is this coming “up and over” the
top of the tank? Not the best, if so>> which then come together into
the pump, there are 2 90deg. elbows, 1 equal 'T' and equal lengths of
pipe connecting the standpipes, and then they drop 17" via a double
union valve and another 90deg elbow into the pump. On the outlet side I
have used the same return configuration under the tank, inside I have
placed 2 x 8"standpipes which are then teed and reduced down to 4 x 1"
nozzles on either pipe, so all in all there are 8 1" nozzles. <<Too
many and too large for much useful/forceful flow here. Even if you were
to bush these down to ½” nozzles, you still need 350gph per nozzle to
get some vigorous flow going from the nozzles…and that what would mean a
pump that provides at least 2800gph, likely more with friction/headloss.
Considering the size of your tank and the size of the pump, I would
recommend a maximum of “five ½” nozzles” for this closed-loop>> I did
start with 12 nozzles but when I tried it hardly anything came out of
them so I blocked off 4 and then tried again but still to no avail.
<<Indeed…per my previous comments (and a common mistake)>> I am not
sure now what the best course of action to take is as I don't really
want to block off anymore jets as they are hopefully going to make my 4
Tunze Streams redundant. <<Mmm, nope…depends on the size but, it
would take a handful of the Master Electric pumps to equal the
flow/benefit of the four Stream pumps…and at a greater cost in
electricity and heat output>> I think the problem is with the inlet
side of the pump as I think it is being starved of water through the 1
1/2" pipes. <<No, a true closed-loop does not have the same
hydro-dynamic limitations as a gravity drain system. As long as you have
matched the inlet port on the pump and are “flooding” the pump (i.e. –
the pump is not trying to “pull” water up to it) it is not being
starved. The problem is with the size and number of outlets/nozzles, I
assure you>> If so what would be easiest way of increasing the flow
without drilling any more holes in the tank? <<Match the size and
number of nozzles on the closed-loop to the flow rate of the pump used.
Figure a minimum of 350gph for a ½” nozzle…or a minimum of 650gph for a
¾” nozzle…with a bit more flow for each for even better results>>
Many thanks, Jason from nice and wet Wales in the UK <<Happy to
help mate…do let me know if any of this is unclear. Regards, EricR from
hot and sticky South Carolina (though I did live for 3 ½ years in pretty
nice and wet East Anglia)>>
Mis-Balanced Overflows/Closed-Loop – 07/02/07 Hello! <<Howdy>>
I have a RIO 2100 that was in my Miracle wet-dry that I replaced with a
Mag 7. <<Okay>> I went to put the RIO back in the wet dry/sump,
(no bio balls) and the water overflowed in my tank. <<This was in a
addition to the Mag-Drive pump?…overwhelmed the overflow drain>> Ok I
shut it off went out bought an intake hose and box cause I figured there
wasn't enough water to the sump. <<Siphon overflows, eh? Always a
good idea to have more than one>> So I set up the extra intake for
the sump and now the sump over flows. <<Something doesn’t make sense
here. It doesn’t matter how many overflow drains you have on the tank,
the total volume “drained” to the sump won’t exceed the volume of water
being pushed to the tank by the return pumps. With the pumps off, the
sump should hold the transient water volume without overflowing (if not,
the working water height in the sump is too high, the overflow boxes in
the tank are positioned too low, or likely a combination of the two).
This is the “static” water level within the sump. When you turn the
pumps on, the water level in the sump should fall until enough water is
pumped to the tank overflows to drain back down to the sump at the same
rate it is being pumped. At this point the water level in the sump is at
its “working” height. If this is too low (i.e. – the pumps are sucking
air/causing bubbles), merely adding more water to the sump will cause
the sump to overflow when the pumps are off. You will need to experiment
with the height of the skimmer boxes in the display tank to allow you to
add more water to the sump to keep the pumps adequately submerged, but
not overflow same when the pumps are off. You don’t mention the
dimensions of your sump, but another possibility here is that this
vessel is merely too “shallow” for its intended purpose>> All I want
is to get rid of the dumb power head in the tank and use my RIO 2100 to
pump from a closed-loop to circulate. <<Mmm, do you understand what a
closed-loop really is? Please read here and among the links in blue:
http://www.wetwebmedia.com/pbretfaq3.htm>> Please help. <<Am
trying…>> It's a 54 corner so I have limited room underneath but I
even tried to use a bucket for the loop with pump to no avail.
<<Understood, but what you are trying to achieve (closed-loop) will
likely not be possible utilizing a siphon overflow>> Thanks
<<Welcome. EricR>> Closed-Loop Nightmare...It’s In the
Design – 05/03/07 Thank you in advance for your help. <<I’m
happy to assist>> I'm frustrated and don't know how to proceed.
<<Oh?>> I have been building a 120-gallon reef tank and have done
another fresh water test and can’t seem to fix the problem. I have a
horizontal internal overflow that runs nearly the length of the back of
the tank, with 4 1.5 inch drains and 2 1 inch returns. <<Sounds very
nice>> 2 of the 1.5 inch drains go to my sump and refugium. The
other 2 1.5 inch drains come together with a wye to a 2 inch pipe that
goes directly to my Reeflo Dart pump and back to a closed-loop manifold.
<<Mmm, I think I know where this is going...>> The return pipe from
the Dart starts off as a 1.5 inch and then is reduced to a 1 inch as it
gets near the bulkhead. From the bulkhead it is reduced again to a 3/4
inch pipe around the tank with 6 1/2 inch returns. <<Sounds like a
good design for the return manifold>> When I just have the one pump
on to my sump and refugium, everything works perfect. Good flow, quiet,
and no tiny air bubbles. Perfect. <<Indeed>> However, when I
turn on the Dart pump for the closed-loop, all hell breaks loose.
<<Ah yes>> LOUD would be an understatement. <<I’m sure>> Not
the pump, the water flow. (this is in my bedroom, so quiet was the
goal) The water flowing through the gutter guard and over my overflow
is like a faucet on high with so much flow going through it.
<<Yep...just what I would expect>> Since the flow is so high it’s
causing lots of bubbles in the overflow with it looks and sound like
they are getting sucked down the drain, causing millions of tiny bubbles
to come through the returns and every so often it sounds like the pump
"stops" for a second, like it cavitates, the water flow stops and then
instantly continues. <<Yes...from all the entrained air>> This
is going to be a Acro tank, so I need the flow, but how can I
control/stop the noise and bubbles. <<I do have a suggestion>>
I've taken this thing apart too many times and almost done with this. I
don’t think I can cut or glue any more PVC. <<Mmm...but will likely
be necessary to rectify>> Any help would be greatly appreciated.
<<Well Brian as you have noted, the high flow rate caused by the
closed-loop being plumbed “through” the overflow is causing a massive
rush of water in to the overflow chamber creating an abundance of
turbulence and noise...and maybe...is also partly due to the overflow
not being sized to handle this much flow. Since this is a horizontal
overflow, the option of using a modified standpipe to quiet things
down/reduce bubbles is unlikely unless the design is deep enough to
allow such. That leaves you with plumbing the closed-loop “outside” the
overflow chamber. I think your best option is to drill the tank at some
point below the horizontal overflow and install the throughput(s) to
feed the pump for the closed-loop...and yes, will probably mean more
cutting and solvent welding of PVC pipe>> Thank you, Brian
<<Regards, EricR>> Re: Closed-Loop Nightmare...It’s In the Design
– 05/03/07 Thanks Eric for your quick reply. <<Quite welcome
Brian>> What you are saying makes sense. However, do you see any
other way? <<Not short of reducing the amount of flow, at least not
just "off-hand" I’m afraid (sometimes there’s just nothing like “being
there”). Perhaps a perusal of our plumbing FAQs would prove
beneficial. But if you are adamant about not drilling the tank I would
recommend some experimentation with “compact” variations of the Durso or
Stockman standpipe designs. Here’s a link to a standpipe modified for
use in a siphon overflow box that may be of help:
http://www.aquariumlife.net/projects/diy-overflow/74.asp. The
challenge is to raise the internal water level of the overflow such that
there is very little drop to create turbulence/bubbles within the
box. Noise may be more difficult to ameliorate as you are
pushing/pulling more than 3000 gph through the closed-loop and just the
sound of the water “traveling” through the piping may be too much for a
bedroom installation...though you could try some of the insulation foam
tubes meant to insulate outdoor/under-house water pipes to see if these
help muffle the noise. When I installed my large system in my living
room, noise suppression was a major consideration in conjunction with
the high water flow requirement...to which I turned to the Tunze Stream
pumps for my solution>> I do not want to drill another hole in my
tank; I figured 6 would be enough. <<Mmm, yes...I suspected this
would be your response even as I wrote the earlier suggestion>> I
had it made to order and shipped to me. There is only 1 local fish
store, and they don't do that kind of work. <<If the tank’s back
panel was not tempered after drilling, and you are a bit handy, it
really is not all that difficult to do yourself. In fact, if there is
an aquarium club (fresh/salt/reef/whatever) in your area there’s a good
likelihood there is someone in the club who has drilled tanks that may
be able/willing to assist you>> I ran my design past Bob Fenner
before I had it custom made and Bob said it sounded like a good design,
that’s why I had the CL holes drilled in the overflow. Here is the
original email: <<I see this...and am certain the advice given was
in earnest based on what was understood/perceived at the time. If Bob
has any other (better) suggestions/alternatives, I’m sure he will add
them to this post when it is placed on the “Dailies” page. If I can be
of further assistance you know where to find me. Eric Russell>>
<Indeed... the pumping through the proposed lines is greater than I
imagined would be employed. RMF>
- Strange Pump Noise - Guys, I have a slight problem with a
new Panworld 100PX-X pump that is hooked into my closed loop. The
pump has a 1" inlet and 1" outlet... but I'm running 1 1/2" hose
down to the pump to make sure it doesn't cavitate. I have a 1" hose
coming out of the pump up to my closed loop manifold. I assure you
the pump is completely isolated from vibration type noise. I have
attached a picture to show you my setup. My problem is that
there is a slight intermittent spitting sound coming from the
impeller portion of the pump. <Sounds like you're drawing air every
so often.> It never really stops, but it's a random noise (not
cyclic). I'm sure its not cavitation, because there are no bubbles
going down into pump inlet (I can see through the clear hose). <They
wouldn't have to be very large.> The pump has plenty of water to
work with. Premium Aquatics told me to take apart the pump and
inspect it for something inside it... but I'm only running
freshwater for my test setup... no sand, coral, etc. I took it
apart and found nothing out of the ordinary. After assembling it
and running it again... the same spitting sound was there.
Moving the pump around does not affect the noise. <Would suggest you
use the valve on the output side to throttle the pump back ever so
slightly and see if this noise still occurs.> Any idea what it
might be? <Beyond air in the line, no.> Have you ran into this issue
before? <Not on my own systems.> (By the way, I'm out of the 30
day internet warranty period... and I'm just curious to what could
be causing this because I think I've done everything right with the
plumbing) Thanks, Cody <Cheers, J -- > |  |
- Follow-up on Strange Pump Noise - Follow up after some
testing... After reading more WWM FAQ's, I stumbled on the
fact that might pump might still be cavitating even though I
have enough water for the pump?? <Can happen.> I don't
understand this... <Air induction in the plumbing.> But I guess
it is cavitation that I'm hearing even though there isn't any
air to cause cavitation. I have 1200 GPH running through my
closed loop manifold to 4 evenly spaced LocLine nozzle outlets
(300GPH each). It works great along with my (2) 300GPH return
nozzles for a 75 gal tank. What's strange is that I blocked
one of the nozzles with my finger thus increasing the resistance
to the pump and the spitting noise went away instantly. Why
would more resistance to the pump stop the cavitation noise??
<Supply versus demand.> It seems like it would be just the
opposite. Along the same lines I closed off part of my pump
outlet to the manifold using the ball valve. After adjusting it
to put more load on the pump, the spitting noise once again
stopped. Can you guys explain this madness? I surely don't
want to only have 3 closed loop manifold nozzles although I
guess I could. <I'd just close the ball valve a little bit...>
And I'm not sure its a good idea to restrict the pump outlet
with the ball valve. <Will only up your electric bill a little
bit - will not harm the pump.> I am confused here. <The pump is
just driving the system more than it can actually take in water.
This may seem counter intuitive because you increased the inlet
side, but you just have to take my word for it that this is in
fact possible. The increased diameter of plumbing right before
the pump could be inducing turbulence at the restriction and
this is what is causing the cavitation. Throttling back on the
supply side is just reducing this turbulence.> Thanks,
Cody <Cheers, J -- > |
- Closed Loop Bubble Trouble? - Hello Good People, John
Here; This is not a question but rather I was moved to
provide input regarding a question from yesterday where the
individual had pump noise/cavitation trouble on a closed-loop
circulation system. I myself have tried to get a closed loop
system going using a MAG350 (as a test bed, since I had one) and
later with a MAG950 to provide the desired circulation with my
final plumbing. The plumbing consisted of a pipe going up and
over the rim to the pump, through a SCWD and two lines back to
the tank. What I found, and what my limited knowledge of fluid
dynamics suggests, is that if your pump draws water faster than
it would flow by gravity, a low pressure is imparted on the
water. Since the solubility of gas in water is proportional to
pressure, any dissolved gases in the water may come out of
solution in the form of bubbles (akin to opening a bottle of
soda pop) which will cause pump cavitation and, in my case,
bubbles in the discharge. The solution is to throttle the
pump discharge valve (reducing flow and tank turnover) or
increase the diameter of the suction line (preferred). This
idea was proven nicely with the MAG350 which performed well with
a 1" suction line whereas it cavitated with 3/4 or 1/2" line.
Alas, with the 950, a 1.5" suction line was required and the
height of the elbow above the tank (un-drilled, sigh) causes a
sufficient temporary pressure drop at the elbow to cause the air
to come out of solution regardless. So far, I haven't figured a
way around this and am still using power heads. Some kind of
wide flat elbow or two smaller ones in parallel may work, but I
haven't tried it yet. <Thanks for sharing.> JT
<Cheers, J -- > |
Drain Size and Noise...(Understand?...Soon Grasshopper) - 06/17/05
Ah. Now I understand. How much noise will there be with two 1.5"
drains to the sump? <<If you're turning 1500 gph?...the larger
diameter will help with air entrainment/flushing, but I think it would
still be quite noisy. You're still processing/dropping a lot of water
in to your sump. My suggestion would be to use just one of those 750
gph pumps for sump return.>> So there shouldn't be any noise
associated with my closed loop system if I have a 1" gravity drain (hole
at bottom of tank) that leads DIRECTLY to the 1200 gph pump, and little
or no need for "dialing back" the return with a gate valve? (Will
still have a gate valve on the return just in case) <<Don't think of
the return for the closed loop as a gravity drain...it's not...it is the
pump "intake" for the closed-loop. And no, you won’t need to dial back
the pump. That's the beauty of the closed-loop...you're pumping "in"
exactly what you're pumping "out.">> K <<Do a key-word search of
the WWM site for "closed-loop"...lot's more info for your
edification. Regards, Eric R.>> Water Flow/Outlet Size
And Closed Loops - 09/04/05 Hello Again, <<Howdy>> So
happy you guys are there! <<And happy to be here!>> I just
tested my system and am not happy with my return water flow. <<uh
oh>> I have a Mag 36 in the sump returning water to the tank by 1"
line thru back upper drilled hole in tank, this then goes to 3/4" loop
around the top of tank and completes a loop. <<ok>> I have 7 'T'
outlets on this loop. Only the first outlet gets any good flow, the
rest slowly get less as it goes around the loop. I have about 10 ft. of
head, even with that I should have 1800 gph. Did I hook it up wrong. I
have 3 1.5" outputs going to sump with horizontal skimmer box, the flow
seems to be there because the outflows are working good. <<I have no
doubt the flow "volume" is there...the problem is in the
application. To have sufficient "force" to be effective, a 3/4" outlet
on a closed-loop requires from 600-700 gph of flow...conversely, a 1/2"
outlet requires only about 300 gph. Assuming your flow calculation is
correct, you only have enough flow for three 3/4" outlets...at best. To
keep from having to cap off the majority of your outlets, use reducer
bushings to reduce the outlets to 1/2" and employ a maximum of 5 or 6
outlets.>> Thank you in advance, Dan P <<Regards, EricR>>
Manifold Flow...Why so Weak? - 09/26/05 Hi crew, <<Evening>>
Can you give me some assistance with my manifold problem? <<Shall
try>> Setup is: 60x24x24 display, 48x24x20 sump with 2 x 1.5"
overflows from display into skimmer/heater chamber, middle chamber is a
fuge and final chamber is the return pump which is an Aquamedic 6500.
My guess is the two overflows will give me approximately 1000gph <<A
reasonable volume to handle efficiently, yes.>>, the return pump is
around 1400gph and the head is approximately 4 feet to my closed
loop manifold. The manifold is all in 1" pvc pipe with 10 outlets. I
put too many in so that I could play around. <<smart>> Only
problem is that closing off certain outlets does not make an awful
difference to my manifold flow, it's strong at the pump end and weak at
the other. <<This is likely due to the outlets being too large. Try
adding reducer bushings to bring the outlets down to 3/4" or even 1/2"
to increase resistance/velocity. Also, be aware that you need about
300-350 gph per 1/2" nozzle for effective flow. That means if your
estimating 1000 gph from your pump (after head, plumbing turns, etc.),
you only have enough flow for THREE outlets.>> The return pump comes
in at the back left corner of the manifold, Would moving the pump to the
centre of the manifold make any difference? <<Little...if any.>>
I guess if I reduce the outlets to say 0.5" this should help. <<I
think it would, yes...as well as drastically reducing the number of
outlets as previously outlined.>> Can you give me some advice
please. I'm at work and should be working but I just seem to be mulling
over the manifold flow problem. Cheers DaveG (UK) <<No need to
fret mate, reduce the outlets as you have surmised, and consider the
possibility of getting a bigger/more powerful pump. Regards, EricR>>
- Return Manifold Problems - Terima kasih! (thank you in Malay).
<My pleasure.> Just discovered a problem with the manifold return design
(per your website recommendation), that the return water is quite weak
(powered buy a 4880 l/hour return pump). I made 7 output/nozzles in the
manifold return. Shall I reduce the number of nozzles? <Hmm... probably
only part of the problem... could also be there are too many 90 degree
turns in the entire piece of plumbing and/or your pump does not do well
under pressure.> I plan to cut it down to half-manifold, is it ok? <I'm
sure it will be.> Or any way to improve the output pressure by not
changing the pump? <Hard to say exactly... certainly any place there is
a 90, there will be a reduction in flow... I'd eliminate as many as
possible.> Another problem with manifold is that it is just emerge under
the surface of water level, that it will mostly blow near the surface
area (even with 45% angle point down) rather than the bottom level that
see no blowing effect. Is it possible that we connect a longer pvc pipe
to T-join to point further down? <Sure... if you want, although I'd use
a powerhead or two to get additional circulation within the tank.> A
quick question on vacuuming the sand bed... how to prevent the tiny
sand(1mm-2mm grain size) of being sucked up when vacuuming? <Cover it
with a thin layer of heavier, larger crushed coral. That and don't
vacuum so aggressively.> Thanks, your valuable input is truly
appreciated. Best rgds, PJ <Cheers, J -- > -
Return Manifold Problems, Follow-up - You are right, there have
been so many 90% L-bow in my return pipe. Will revisit the design and
find ways to cut it down. Once again, thank you very much for your
kind & timely support! <My pleasure.> Best rgds, PJ <Cheers,
J -- > Closed return manifold bubbles 9/29/03 Ok, I
understand that micro bubbles are from the pump eating air or small
leaks in the pipe joins. Where would large bubbles come from in a closed
manifold? All of the tees are blowing 1-5mm bubbles into the water
column of my tank. The tee to nozzle join is sealed with silicone and I
have double checked all of the other plumbing joints. Dave Lockwood
<there are a couple of possibilities... the most likely being a venturi
like action from outlets placed just slightly above the water surface
(or half submerged). If instead your outlets are all submerged but you
are still getting bubbles... there is clearly a leak in the plumbing
somewhere that is aspirating air (pinhole in fittings, pump housing,
etc). Do consider. Best regards, Anthony> Bubbles 1/1/04
I have a 72 RR Oceanic bowfront, and an Iwaki MD40RLT for the return.
The problem I am running into is that the return is producing bubbles
everywhere in the tank and clouding it up. I temporarily switched
to an Iwaki MD20RLT from another tank with no problems whatsoever in
this same setup, and using the same tubing. The sump is an Oceanic Model
1. There are no leaks, as I have checked everywhere and used Petroleum
jelly where possible, and I also have used a sponge prefilter to attempt
to reduce any other bubbles. However, neither of these methods have
worked. Is this pump too strong for the return drain of the tank, and
therefore producing these bubbles? I am using 6 feet of head total.
Any advice is much appreciated. <Hi Brian. Adam here. I would
suspect that one of two things is happening. Either your drains are
producing a lot of bubbles that are being sucked into the pump or the
inlet of the pump is vortexing (looks like a whirlpool above the pump
inlet). Try placing a downward facing elbow on the pump inlet inside
the sump or increasing the depth of the sump. You could also try
placing a valve on the outlet of the pump and slowly decreasing the flow
until the problem goes away. An Iwaki 40 is a lot of pump for a
72! HTH. Adam> Microbubbles...Big Trouble! Hello
<Hi there! Scott F. with you today!> I recently added a downstream
refugium to my sump for my 75 gal reef ready tank. I realize I need to
remove the mechanical filter items like all of my sponges so that
beneficial copepods & such can pass through to my display tank. I mainly
used these sponges in the past to keep out the micro bubbles from
entering my display tank. I also added 2 baffles and one bubbles trap
which is about 2 inches off the bottom of my sump and 2 inches above the
water level in my sump. This helped but I am still getting a ton of
micro bubbles in the display. What can I do correct this? <A couple
of thoughts here: First, I'd search your plumbing for the obvious...any
loose seals or connections that are not 100% airtight. Even the smaller
break in seal can admit air, which causes microbubbles. Another step
that works is to employ large chunks of live rock (which is quite
porous) to help "catch" some of the stray bubbles, or you can use a
dense growth of prolific and beneficial macroalgae, such as
Chaetomorpha, which forms a dense, yet permeable matrix, allowing some
microfauna through, but perhaps trapping bubbles in the process.> I
have tried adjusting the pvc pipe where the water enters the sump so it
is below the water level, above the water level and I even tried
drilling a couple of holes in the pvc pipe to let out air before in
dumps into the sump but I continue to get a lot of bubbles. I should
mention , when the water comes from the display tank, it comes down &
enters pool hose which links directly to some pvc pipe in my sump. The
pool hose dips in the middle (from the wait of the water) where it
suspended in the air and then rises about 4 inches because the hose
needs to connect to the pvc connection on my sump. This pool hose is
constantly shaky from the force of water flowing thru it but also it
gurgles & hick-ups quite a bit. I think this is from to much air getting
caught in it. <Sounds like it...Exactly> I am just not sure why
this is happening. I hope I am explaining myself clearly. Do you think
this is the cause of my problem? <A very good possibility> Do I
need to find a way level off the hose (eliminate the dip) to make the
water not rise & essentially flow smoother? I am not sure if this will
eliminate the gurgling/air in the hose or not. <I think that this
adjustment is certainly worth the experiment on your part...try it and
see> I also have a question about mushrooms. I recently purchased a
mushroom rock that has about 10-15 mushrooms on it. How can I transfer
these mushrooms to my main rock in the display tank. Is it best to break
this rock into several small pieces & glue them to the rock in the
display tank? <If you don't want them all on one rock-yes> I don't
think I should pry them off the rock they are currently attached to.
<No, you shouldn't> Is there better way to get them
transferred/attached to the large piece of rock in my tank? Please let
me know- thanks for your time -Anj <I like the idea of carefully
chipping off small pieces of rock on which the 'shrooms are attached,
then carefully gluing the rock in place where you want them on your
reefscape. Good luck! Regards, Scott F.> Micro bubbles from
closed loop 10/7/03 Dear Reefers, <I prefer it in brownies
instead, if you must know. Mmmmm... brownies> Firstly a big thank you
to Anthony and Robert ( not to mention Messrs Gonzalez ) <ahhh,
Messr. and Madame Gonzalez <G>.> for penning Reef Invertebrates. I
have just finished reading, and it is a 5 star book with no equal in its
field. <an outstanding compliment taken with thanks. Please do tell a
friend :)> Please help me with a problem relating to micro bubbles. I
am nearly there with my set up but have hit a dead stop again and am
running out of steam. <microbubbles are a common problem... if you
have the energy, it has be writ about at great length in the archives
here at wetwebmedia.com> I have a 90 US Gal tank with a 7" square
corner overflow box, bottom drilled to take one 1" and one 3/4"
connector. The 1" drains a modified ( to optimize siphon effect) Durso
which comfortably balances an Aquamedic Ocean Runner 6500 ( i.e. 1,670
USG/h nominal - excellent pump) from the second of 2 daisy chained
sumps. The return is via 1" hose teeing to a 1/2" pipe work loop round
the top of the tank with 8 x 1/2" mid water nozzles and 2 bottom spray
bars. This all works very well, but there is not quite enough
turbulence. In your pbfaq9mar.htm - item headed Closed Loop System
- you advise in response to a question " Would it be possible to place
the intake [for a closed loop circulation pump] in the overflow box"
answer "< Ideal as long as the box itself can handle the flow>". I
have therefore followed this advice and plumbed the 3/4" overflow box
connector ( with a short stub and inlet screen inside box ) via 1" hose
to a Dupla Turbo 5A pump ( 82w, 620 USG/h nominal, 2600 rpm, 14 feet max
head ) and fed this into the other end of the same return loop.
<interesting/good> This now provides the necessary
turbulence/circulation, as far as I can tell. However, the Dupla is
creating micro bubbles - so I have come to a dead stop again.
<understood... the (overflow) well is too shallow and we need to baffle
the bubbles. It could be as simple as installing an inline coarse
prefilter (like a tube cartridge with a foam block) and only need to
compromise with the additional servicing (monthly/quarterly?) of this
media> The Dupla is the source as I can hear the characteristic
snapping sound from the impeller housing, and no it's not venturi
effect. <understood> Unfortunately, the overflow box is black
glass, so I cannot see whether bubbles are being sucked down into the
inlet. <seems likely... else it is an aspirating breach (pinhole) on
the pump housing or intake plumbing (unlikely)> The overflow seems to
work fine and I have tried adjusting the Durso to bring the box water
level up to the tank level and avoid bubbles being created, and I have
covered the outlet with a 2" dia pipe and cap, to draw water from nearer
the bottom, but with no effect. Is it possible to pull bubble free
water from the bottom of my overflow box handling this flow rate?
<yes... as described above with a coarse prefilter... Or... you can even
plumb the prefilter on the outflow side of it all (in a place that is
easier to service)> The Dupla only has a 3/4" inlet connector. I have
used 1" hose (4 feet) to connect to the box outlet, with one 90 degree
bend. Which is the more likely cause of the bubbles, the pump
cavitating, or bubbles entering from the overflow box? <in this
case... I'll put my money on overflow influx> If the former is it
worth trying a restriction valve on the return hose from the Dupla?
<an inexpensive option to try indeed... use a gate valve if you do>
If the latter, is it practical to make an in line vessel to vent any
bubbles without losing the head - i.e. by venting at tank level?
<complicated... some flow will be lost indeed as per above res> If
neither is possible, do I have to run the 3/4" outlet into the sump and
use a second sump outlet to feed the Dupla? <not ideal> This would
mean pumping against a 4 foot head, which I was specifically trying to
avoid by using a closed loop. Given the choice, is pumping against a 4
foot head more or less efficient than restricting the output in a closed
loop? <I cannot say without seeing/working with it> Finally, in
general is there a better way to set up a circulation loop using an
external pump to enhance flow/turbulence but at the same time avoiding
micro bubbles or risk to the inhabitants from intakes? Many thanks, Eric
Brightwell FZSL <the simple closed loop manifold works well and
easily with properly sized sumps. The problem for most aquarists is that
their sumps, overflows and refugiums alike are grossly undersized.
Public aquariums for all of their success with fish longevity can
ascribe much of it to stability in the standard of having as much water
behind the scenes as on display. Does this mean that aquarists need a
100 gall sump for their 100 gallon tank - no. But it does mean that a 20
gallon sump is too small/turbulent. In this case, your problem is not
that your overflow box is too small/turbulent (or rather... it is a
by-product of the real problem... which is that the sump is not large
enough and/or the drilled overflow holes are not large/numerous enough
to handle a single and proper large return pump to single power the
manifold. It sounds like the modifications you'll need to make here
though are minor. No worries! Anthony> Closed return manifold
bubbles 9/29/03 Ok, I understand that micro bubbles are from the
pump eating air or small leaks in the pipe joins. Where would large
bubbles come from in a closed manifold? All of the tees are blowing
1-5mm bubbles into the water column of my tank. The tee to nozzle join
is sealed with silicone and I have double checked all of the other
plumbing joints. Dave Lockwood <there are a couple of
possibilities... the most likely being a venturi like action from
outlets placed just slightly above the water surface (or half
submerged). If instead your outlets are all submerged but you are still
getting bubbles... there is clearly a leak in the plumbing somewhere
that is aspirating air (pinhole in fittings, pump housing, etc). Do
consider. Best regards, Anthony>
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